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Hyster R1.6 User Manual

Hyster R1.6
473 pages
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1 (12/2014)Revision:Part no.:
Technical information for Hyster service
centres
This manual is intended solely for the specialized technicians of
the Hyster service network.
4065749
D435.....
R1.4 R1.6N
R1.6 R1.6HD
R2.0 R2.0HD
R2.5

Table of Contents

Questions and Answers:

Hyster R1.6 Specifications

General IconGeneral
Battery Voltage48 V
ModelR1.6
Rated Load Capacity1600 kg
Lift Height3.0 meters
DriveElectric
Power SourceBattery
Turning Radius1.8 meters
Overall Width1270 mm

Summary

General Safety Rules

Personal Safety

Guidelines for personal protective equipment and avoiding hazards during operations.

Safety at the Workplace

Rules for maintaining a safe work environment, including cleanliness and hazard awareness.

Torque Settings for Screws, Nuts and Fittings

Installation and Settings

Before Installation

Instructions and checks to perform before the truck installation process.

Truck Assembly

Information on materials received from the dealer for truck assembly, with and without battery.

Unloading Off the Truck and Fitting the Mast to the Truck Base

Step-by-step procedure for unloading and assembling the mast onto the truck base.

Installation of the Battery

Instructions for installing the battery, covering both vertical and lateral removal methods.

Setting the ACE2 Traction and the ACE2 Pump Module Battery Voltages

Procedure for setting battery voltages for ACE2 traction and pump modules using a programmer.

Diagnostics and Measurements

Description Module Connectors

Details on the connectors for the ACE2 Traction Module, including pin assignments.

ACE2 Traction Module

Specific information and diagrams for the ACE2 Traction Module connectors.

ACE2 Pump Module

Details and diagrams of the connectors for the ACE2 Pump Module.

EPS ACW Module

Information and diagrams for the EPS ACW Module connectors and functions.

Master Control Card Premium Module

Identification and pinout details for the Master Control Card Premium Module.

Breakdown Search

Guide for searching and diagnosing breakdowns, including warning memorization and module identification.

ACE2 Pump and Traction Module Diagnosis System

Analysis and troubleshooting of alarms for ACE2 pump and traction modules.

Diagnosis System for VCM Module

Detailed analysis and troubleshooting for VCM module alarms.

EPS ACW Module Diagnosis System

Diagnosis and troubleshooting guide for EPS ACW module alarms.

Modules Alarm Code Number

Electrical System

Electrical Wiring Diagrams

Schematic diagrams illustrating the truck's electrical system and component connections.

Speed Reduction

Speed Reductions and Traction Block with “Check Up Needed” Warning

Traction Blocks

Braking System

Removal of the Brakes

Procedures for removing electromagnetic brakes from drive and load wheels.

Routine Maintenance

Scheduled Maintenance

Maintenance schedule based on hours, days, years, or mileage.

Check Wear on Electromagnetic Brake Liners

Procedure for checking wear on electromagnetic brake liners.

Warnings

General Safety Precautions

Critical safety warnings and precautions to be observed during maintenance.

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