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Hyster T5ZAC User Manual

Hyster T5ZAC
36 pages
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PERIODIC
MAINTENANC
E
T5Z
AC
[B476
]; T7Z
AC
[B477];
C60Z
AC
[B47
8]; C80Z
AC
[B479]
P
ART NO. 1684026 8000 SRM 1368

Table of Contents

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Hyster T5ZAC Specifications

General IconGeneral
ModelT5ZAC
CategoryForklifts
Load Capacity5000 lbs
Power SourceElectric
Tire TypePneumatic
Travel Speed (loaded)8.5 mph

Summary

Introduction and General Information

Truck Orientation and Basic Safety

Covers truck orientation, general safety warnings, and operational guidelines.

Drive Unit Compartment Access

Drive Unit Cover Removal and Installation

Instructions for accessing the drive unit compartment by removing and reinstalling covers.

Procedures for Moving Disabled Trucks

Towing and Positioning Procedures

Guidelines for towing disabled trucks and safely positioning them on blocks.

Special Safety Precautions

Electrical System Safety Measures

Essential safety steps for electrical maintenance, including capacitor discharge.

Maintenance Schedule Overview

Identifying Maintenance Points

Visual guide and explanation of maintenance points for periodic checks.

Daily Maintenance (8-Hour Checks)

Pre-Operation Checks (Key Switch Off)

Daily checks performed with the key switch in the OFF position, including cleaning compartments.

Safety Label Verification

Procedure for checking the condition and placement of safety labels on the lift truck.

Battery Inspection and Care

Daily checks for battery electrolyte level, connections, case, and general condition.

Frame Inspection and Welding Safety

Inspection of the truck frame for damage and precautions for welding repairs.

Tire, Wheel, and Linkage Checks

Inspection of drive tires, casters, trail wheels, load wheels, and lift linkage for wear or damage.

Coupler and Steering System Checks

Checks for proper operation of the truck's coupler and steering system.

Gauges, Fuses, and Switches Operation

Verification of gauge readings, fuse integrity, and switch functionality.

Hydraulic System Inspection (C60-80ZAC)

Daily checks of the hydraulic system for leaks and oil level.

Hand Brake Functionality Test

Testing the operation of the two-stage hand brake system.

Brake System Testing

Periodic Maintenance (250 Hours / 6 Weeks)

Caster Lubrication Procedure

Lubricating standard and heavy-duty casters according to specified intervals.

Periodic Maintenance (500 Hours / 3 Months)

Hydraulic System Maintenance

Detailed checks and maintenance for the hydraulic system, including oil and breather.

Hydraulic Oil Level and Breather Care

Checking hydraulic oil level, changing oil, and cleaning/replacing the breather cap.

Steering and Lift Linkage Lubrication

Lubricating the steering column pivot pin, adjusting pin, and lift linkage.

Caster Shim Check Procedure

Procedure to check caster alignment and shim requirements due to tire wear.

Caster Shim Adjustment Procedure

Instructions for adjusting caster shims to ensure proper wheel contact with the floor.

Master Drive Unit Service

Gear Oil Change and Level Check

Procedures for draining, filling, and checking the gear oil level in the master drive unit.

Periodic Maintenance (2000 Hours / Yearly)

Drive Tire Inspection and Torque

Inspecting the drive tire for damage and verifying wheel bolt torque.

Trail Wheel Bearing Service (T5-7ZAC)

Procedures for removing, inspecting, and installing trail wheel bearings.

Hydraulic System Oil Change (C60-80ZAC)

Step-by-step guide for changing the hydraulic oil in the C60-80ZAC model.

Welding Repairs and Safety

Welding Precautions and Approvals

Safety warnings and required approvals before performing welding on the truck.

Battery Maintenance Procedures

Charging Battery Guidelines

Proper procedures and precautions for charging lift truck batteries.

Battery Spacer Adjustment

Adjusting battery compartment spacers for secure fit and preventing movement.

Changing Battery with Rollers

Procedures for safely removing and installing batteries using a roller system.

Changing Battery via Overhead Crane

Safety guidelines and steps for using an overhead crane to change batteries.

Installing Replacement Battery

Instructions for correctly fitting and securing a new replacement battery.

Battery Specifications

C60ZAC Battery Specifications

Detailed specifications for battery compartment and battery models for C60ZAC.

C80ZAC Battery Specifications

Detailed specifications for battery compartment and battery models for C80ZAC.

T5ZAC Battery Specifications

Detailed specifications for battery compartment and battery models for T5ZAC.

T7ZAC Battery Specifications

Detailed specifications for battery compartment and battery models for T7ZAC.

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