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Hyster T7ZAC User Manual

Hyster T7ZAC
36 pages
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PERIODIC
MAINTENANC
E
T5Z
AC
[B476
]; T7Z
AC
[B477];
C60Z
AC
[B47
8]; C80Z
AC
[B479]
P
ART NO. 1684026 8000 SRM 1368

Table of Contents

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Hyster T7ZAC Specifications

General IconGeneral
BrandHyster
ModelT7ZAC
CategoryForklifts
LanguageEnglish

Summary

Introduction and General Procedures

Drive Unit Compartment Access

Procedures for removing and installing covers for the drive unit compartment.

Moving a Disabled Truck

Guidelines for moving a disabled lift truck, including towing and lifting methods.

Lifting and Blocking Procedures

Instructions for safely placing the lift truck on blocks or lifting it for tire access.

Special Precautions

Electrical Safety and Capacitor Discharge

Safety measures for electrical systems, including discharging capacitors before maintenance.

Maintenance Schedule Overview

Maintenance Points Identification

Visual guide showing the locations of key maintenance points on the lift truck.

Daily Maintenance (8 Hours)

Safety Labels and Battery Inspection

Inspecting safety labels and performing daily checks on the battery system.

Frame and Drive Unit Component Checks

Visual inspection of the truck frame and drive unit components for damage or leaks.

Tires, Wheels, Casters, Steering, and Controls

Checking tires, wheels, casters, steering operation, and control handle functionality.

Gauges, Fuses, Hydraulic, and Brake Checks

Verifying gauges, fuses, hydraulic system, and hand brake operation.

250-Hour / 6-Week Maintenance

Caster Lubrication

Lubricating standard and heavy-duty casters using recommended grease fittings.

500-Hour / 3-Month Maintenance

Hydraulic System Detailed Checks

Performing detailed checks on the hydraulic system, including oil level and component integrity.

Load Wheel Bearings and Caster Adjustment

Servicing load wheel bearings and adjusting caster shims for proper alignment.

2000-Hour / Yearly Maintenance

Drive Tire Torque and Trail Wheel Bearings

Inspecting drive tire, tightening wheel bolts, and servicing trail wheel bearings.

Hydraulic Oil Change

Procedures for draining, refilling, and bleeding the hydraulic system oil.

Drive Unit Gear Oil and Brake Test

Servicing master drive unit gear oil and testing the brake system performance.

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