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Hyundai 160D-9 User Manual

Hyundai 160D-9
256 pages
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CONTENTS
CONTENTS
FOREWORD
FOREWORD
A message to hyundai lift truck operators
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0-1
Introduction
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0-2
How to use this manual
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0-3
EC regulation approved
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0-5
Safety labels
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0-6
Guide (Direction, Serial number, Symbols)
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0-16
1. SAFETY HINTS
1. SAFETY HINTS
1. Daily inspection
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1-1
2. Do's and don'ts
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1-2
3. Seat belts
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1-4
4. No riders
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1-5
5. Pedestrians
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1-6
6. Operator protection
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1-7
7. Fork safety
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1-8
8. Pinch points
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1-9
9. Travel
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1-10
10. Grades, ramps, slopes and inclines
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1-11
11. Tip over
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1-12
12. Surface and capacity
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1-14
13. Parking
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1-15
14. Refueling
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1-16
15. Step
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1-17
16. Operator's safety rules
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1-18
17. Side shift
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1-19
2. OPERATING HAZARDS
2. OPERATING HAZARDS
1. Loose loads
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2-1
2. Long and wide loads
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2-2
3. Rear swing
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2-2
4. Low overhead clearance
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2-3
5. Fast turns and high loads
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2-3
6. Right angle stacking
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2-4
7. Chain slack
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2-4
8. Pallets and skids
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2-5
9. Caution for electrical lines
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2-5

Table of Contents

Questions and Answers:

Hyundai 160D-9 Specifications

General IconGeneral
Model160D-9
CategoryForklifts
Power TypeDiesel
Rated Capacity16000 kg
Load Center Distance1200 mm
Engine ModelCummins QSB6.7
Number of Cylinders6
TransmissionAutomatic
Tire TypePneumatic
Fork Length2400 mm
Max. Lifting Height3000 mm
Lifting Height3000 mm

Summary

1. SAFETY HINTS

Daily Inspection

Procedure for inspecting the lift truck at the beginning of each shift for safe operation.

Seat Belts

Importance and proper use of seat belts for operator safety.

Fork Safety

Critical safety rules regarding the use and operation of forks.

Tip Over

Information on causes of tip-overs and how to react.

2. OPERATING HAZARDS

Loose Loads

Precautions for handling loose or unbalanced loads safely.

Low Overhead Clearance

Importance of checking overhead clearances to prevent truck tip-over or load spill.

Fast Turns and High Loads

Hazards associated with fast turns and high loads, risk of tip-over.

Caution for Electrical Lines

Safety guidelines for operating near electrical lines.

Lifting Loads

Safety rules for lifting loads, avoiding unsafe practices.

4. OPERATOR MAINTENANCE AND CARE

Daily Safety Inspection

Detailed visual and functional checks for daily lift truck inspection.

Fuel Safety Practices

Safe practices for refueling diesel trucks.

5. STARTING AND OPERATING PROCEDURES

Before Operating the Truck

Prerequisites and safety checks before operating the lift truck.

Check Before Operation

Walk-around checks required before starting the engine.

Check Before Starting Engine

Detailed checks of fluids, tire pressure, and engine components.

Starting From a Safe Condition

Ensuring the truck is in a safe state before starting operation.

Starting and Stopping the Engine

Procedures for starting and stopping the engine safely.

Operating Safely

General safety rules for operating the lift truck.

Load Handling

Safe practices for handling and moving loads with the lift truck.

Shut Down Procedure

Steps for safely shutting down and parking the lift truck.

6. EMERGENCY STARTING AND TOWING

How to Tow a Disabled Truck

Step-by-step guide to safely towing a disabled lift truck.

Parking Brake Release

Procedure for emergency release of the parking brake.

How to Use Battery Jumper Cables

Safe instructions for using battery jumper cables to start a truck.

7. PLANNED MAINTENANCE AND LUBRICATION

Safe Maintenance Practices

General safety instructions for performing maintenance on industrial trucks.

8. SPECIFICATIONS

9. TROUBLESHOOTING

Engine System

Troubleshooting guide for common engine system problems and remedies.

Brake System

Troubleshooting common problems related to the brake system.

Hydraulic System

Troubleshooting common issues with the hydraulic system.

10. TESTING AND ADJUSTING

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