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Hyundai 25DF-7 - User Manual

Hyundai 25DF-7
251 pages
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EC Declaration of conformity - update 05/01/’10
1. We hereby declare that the following machine comply with the machine directive 2006/42/EC,
EMC-directive 2004/108/EC, Non-road mobile machinery emission directive 97/68/EC (amended by
2002/88/EC, 2004/26/EC, 2006/105/EC) and noise emission 2000/14/EC (amended by 2005/88/EC).
Forklifts Model :
Serial Nr. :
*******
***
2. Manufacturer Hyundai Heavy Industries Co. Ltd.
1 Chonha-Dong, Dong-Ku
Ulsan
The republic of Korea
Hyundai Heavy Industries Europe N.V.
Vossendal 11
2440 Geel
Belgium
Authorized representative :
Owner of the technical fi le for
machine production.
(TCF : Technical Construction File)
3. Harmonized European directives : ISO3691-1.3, ISO 20898:2008, EN ISO 2867:2008
4. Noise level :
Certain n
˚
:
Date :
Conformity assessment procedure :
Authorized entity :
Engine power :
Guaranteed sound power level :
e13*2000/14*2005/88*0059*08
2009-06-17
Attachment VIII following the periodical inspection on technical
extended with “Information on the scope of delivery” by TÜV
Rheinland.
Société Nationale de Certification et d’Homologation s.à r.l
CE0499 11, route de Luxembourg
5230 Sandweiler
Luxemburg
*** kW
*** dB (A)
5. Remarks
*****
Managing Director
Geel, Belgium
**/**/****

Table of Contents

Questions and Answers

  • T
    Tammy MillerSep 9, 2025
    Why doesn't the charge lamp light during normal operation on my Hyundai Forklifts?
    • N
      nicholsmichaelSep 9, 2025
      If the charge lamp on your Hyundai Forklifts does not light during normal engine operation, the charge lamp itself may be defective and need replacement. Alternatively, there may be faulty wiring that requires checking and repair.
  • K
    Keith PowellAug 22, 2025
    Why is the radiator pressure valve spouting steam on my Hyundai Forklifts?
    • W
      William BaxterAug 23, 2025
      If the radiator pressure valve on your Hyundai Forklifts is spouting steam, it could be due to a lack of cooling water or a water leak, in which case you should add water or repair the leak. Another possible cause is a loose fan belt, which requires adjustment. Also, dust and scale accumulated in the cooling system, change the water and clean the interior of the cooling system.
  • R
    Robin PerezAug 25, 2025
    How to fix an oil pressure caution lamp that won't turn off on Hyundai Forklifts?
    • A
      Alexander KellyAug 25, 2025
      If the oil pressure caution lamp on your Hyundai Forklifts fails to go out, it could be due to several reasons. The oil level in the oil pan might be low, so add oil. The oil filter element might be clogged, requiring replacement. Also, check for loose or worn oil pipe joints that may be leaking oil, and repair them.
  • P
    Pamela ChristensenAug 26, 2025
    Why is my Hyundai 25DF-7 engine emitting blackish smoke?
    • O
      odicksonAug 26, 2025
      If your Hyundai Forklifts engine emits blackish smoke, the air cleaner element is likely clogged. Clean or replace the element to resolve this issue.
  • S
    Sally CarrollAug 27, 2025
    What does it mean if the water temp gauge on my Hyundai 25DF-7 Forklifts indicates red range on the right?
    • S
      Scott PhillipsAug 27, 2025
      If the water temperature gauge on your Hyundai Forklifts indicates a red range on the right, the radiator fin might be clogged or damaged; try cleaning or repairing it. Alternatively, the thermostat or water temperature gauge could be faulty and need replacement. Also, the radiator filler cap might be loosening; retighten it or replace the packing.
  • D
    Darrell GarzaAug 29, 2025
    Why does my Hyundai 25DF-7 Forklifts engine emit whitish or bluish smoke?
    • R
      rachael80Aug 29, 2025
      If your Hyundai Forklifts engine emits whitish or bluish smoke, it could be due to an excessive quantity of oil in the oil pan; reduce the oil quantity. Another potential cause is poor fuel quality, so replace it with the specified fuel.
  • C
    craigedwardSep 17, 2025
    Why doesn't the heater signal become red on my Hyundai 25DF-7?
    • M
      Martin DeckerSep 17, 2025
      If the heater signal on your Hyundai Forklifts does not become red, it could be due to faulty wiring that needs checking and repair. Another possible cause is a damaged glow plug, which would need replacement.
  • K
    kquinnSep 18, 2025
    Why doesn't the engine oil pressure caution lamp light when the engine is stopped on my Hyundai 25DF-7?
    • J
      Jennifer RobinsonSep 19, 2025
      If the engine oil pressure caution lamp does not light when the engine is stopped (with the starting switch left in the 'ON' position) on your Hyundai Forklifts, the caution lamp itself may be defective and need replacement, or the caution lamp switch may be defective and also need replacement.
  • Q
    qalexanderSep 7, 2025
    Why does the starting motor pinion keep going in and out on my Hyundai Forklifts?
    • I
      Ian WilliamsSep 7, 2025
      If the starting motor pinion on your Hyundai Forklifts repeatedly goes in and out, it's likely due to insufficient battery voltage. Try recharging the battery to resolve this issue.
  • B
    Brittany WhiteSep 4, 2025
    Why does the starting motor stop before the engine starts on my Hyundai 25DF-7 Forklifts?
    • M
      Mary BakerSep 4, 2025
      If the starting motor on your Hyundai Forklifts stops before the engine starts, it could be due to faulty wiring that needs checking and repair. Another possibility is insufficient battery voltage, which requires recharging the battery.

Summary

A MESSAGE TO HYUNDAI LIFT TRUCK OPERATORS

Introduction

Provides an overview of the lift truck and the manual's purpose for safe operation.

Operator Daily Inspection - Safety and Operating Checks

Details daily operator inspections and safety checks as an OSHA requirement.

How to Use This Manual

Explains the manual's structure and how to find information efficiently.

Safety Hints

Daily Inspection

Details the operator's responsibility to check the truck's condition before operating.

Dos and Donts

Lists essential safety practices and actions to avoid for safe operation.

Tip Over

Explains causes of lateral and longitudinal tip-overs and potential consequences.

Operators Safety Rules

Covers general safety rules including seat belt use, parking brake, and OSHA regulations.

Operating Hazards

Loose Loads

Warns about dangers of loose or unbalanced loads and proper handling.

Caution for Electrical Lines

Details safe working distances from electrical lines and actions in case of contact.

Know Your Truck

General Locations

Illustrates and labels the main components of the lift truck.

Data;Safety Plates and Decals

Provides information on truck data plates and safety decals.

Instruments and Controls

Illustrates and labels the instruments and controls for various models.

Indicator Symbols

Explains the meaning of various warning lamps and indicators on the dashboard.

Starting and Operating Procedures

Before Operating the Truck

Stresses reading the manual, being trained, authorized, and protecting oneself.

Check Before Starting

Details the walk-around check required by OSHA for safe working order.

Operating Safely

Emphasizes situational awareness, safe control, and avoiding hazards during operation.

Load Handling

Covers handling loads within capacity, stable arrangement, lifting safety, and positioning.

Emergency Starting and Towing

How to Tow a Disabled Truck

Explains procedures for safely towing a disabled lift truck, including precautions.

How to Use Battery Jumper Cables

Provides detailed instructions and safety warnings for jump-starting a discharged battery.

Planned Maintenance and Lubrication

Safe Maintenance Practices

Lists safety standards, procedures, and precautions for performing maintenance.

Maintenance Check List

Lists service items and actions required at various service intervals.

How to Perform Planned Maintenance

Details procedures for visual inspection of critical components like forks and wheels.

Replacement and Check

Outlines procedures for replacing common parts like air cleaner elements and engine oil.

Lubrication Chart

Provides a chart detailing lubrication points, types, and intervals for various models.

Specifications

Specification Table

Provides key technical specifications for 15D/18D/20DA-7E models.

Specification for Major Components

Lists detailed specifications for major components like the engine and power train.

Tightening Torque

Specifies tightening torque values for critical fasteners across various models.

Troubleshooting

Engine System

Lists probable causes and remedies for common engine system issues.

Electrical System

Lists probable causes and remedies for electrical system problems.

Brake System

Details causes and remedies for various brake system issues.

Hydraulic System

Lists causes and remedies for hydraulic system problems.

Testing and Adjusting

Engine System

Guides on testing engine starting, idling, and accelerator pedal operation.

Drive System

Details checks and adjustments for the drive system, including pedals and oil levels.

Travel System

Provides checks for tires, hub nuts, rims, and axles.

Steering System

Guides on checking steering wheel, knuckle, and axle for proper function.

Adjustment of Parking Brake Lever

Explains how to adjust the parking brake lever for proper function and stroke.

Hyundai 25DF-7 Specifications

General IconGeneral
BrandHyundai
Model25DF-7
CategoryForklifts
LanguageEnglish

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