To Next PageTo Next PageWhy doesn't the charge lamp light during normal operation on my Hyundai 45DS-7E?
If the charge lamp on your Hyundai Forklifts does not light during normal engine operation, the charge lamp itself may be defective and need replacement. Alternatively, there may be faulty wiring that requires checking and repair.
Why is the radiator pressure valve spouting steam on my Hyundai 45DS-7E?
If the radiator pressure valve on your Hyundai Forklifts is spouting steam, it could be due to a lack of cooling water or a water leak, in which case you should add water or repair the leak. Another possible cause is a loose fan belt, which requires adjustment. Also, dust and scale accumulated in the cooling system, change the water and clean the interior of the cooling system.
How to fix an oil pressure caution lamp that won't turn off on Hyundai 45DS-7E?
If the oil pressure caution lamp on your Hyundai Forklifts fails to go out, it could be due to several reasons. The oil level in the oil pan might be low, so add oil. The oil filter element might be clogged, requiring replacement. Also, check for loose or worn oil pipe joints that may be leaking oil, and repair them.
Why is my Hyundai 45DS-7E Forklifts engine emitting blackish smoke?
If your Hyundai Forklifts engine emits blackish smoke, the air cleaner element is likely clogged. Clean or replace the element to resolve this issue.
What does it mean if the water temp gauge on my Hyundai 45DS-7E indicates red range on the right?
If the water temperature gauge on your Hyundai Forklifts indicates a red range on the right, the radiator fin might be clogged or damaged; try cleaning or repairing it. Alternatively, the thermostat or water temperature gauge could be faulty and need replacement. Also, the radiator filler cap might be loosening; retighten it or replace the packing.
Why does my Hyundai 45DS-7E Forklifts engine emit whitish or bluish smoke?
If your Hyundai Forklifts engine emits whitish or bluish smoke, it could be due to an excessive quantity of oil in the oil pan; reduce the oil quantity. Another potential cause is poor fuel quality, so replace it with the specified fuel.
What causes the alternator to make abnormal sounds in Hyundai 45DS-7E Forklifts?
If the alternator on your Hyundai Forklifts makes abnormal sounds, it is likely defective and needs to be replaced.
What causes an irregular fuel feeding sound in Hyundai Forklifts?
If you hear an irregular fuel feeding sound in your Hyundai Forklifts, the fuel feed pump is likely faulty and needs replacement.
Why does the starting motor pinion keep going in and out on my Hyundai Forklifts?
If the starting motor pinion on your Hyundai Forklifts repeatedly goes in and out, it's likely due to insufficient battery voltage. Try recharging the battery to resolve this issue.
Why does the starting motor stop before the engine starts on my Hyundai 45DS-7E Forklifts?
If the starting motor on your Hyundai Forklifts stops before the engine starts, it could be due to faulty wiring that needs checking and repair. Another possibility is insufficient battery voltage, which requires recharging the battery.
Declares machine compliance with directives 2006/42/EC, EMC, emissions, and noise.
Details of the manufacturer and authorized representative.
Lists the harmonized European directives applied.
Provides noise level certification details and authorized entity.
General remarks section.
Emphasizes safe operation and maintenance due to accident causes.
Outlines the manual's aim to guide safe operation, safety rules, and maintenance.
Stresses operator's responsibility for safe operation and understanding manual/company rules.
Highlights OSHA mandates for operator training and pre-shift inspections.
Welcomes users and introduces the lift truck's design for safety and efficiency.
Stresses operator's need for skill, knowledge of safety rules, and truck features.
Explains the importance of regular maintenance for safety and economy.
Recommends planned maintenance by authorized mechanics for thorough inspection.
Details the manual's nine major parts covering safety, operation, and maintenance.
Explains how examples and illustrations improve operator skill and knowledge.
Highlights "Know Your Truck" and "Planned Maintenance" for efficient and safe operation.
Table showing noise levels according to EC directives and EN standards.
Mentions vibration values transmitted by the operator's seat are lower than standard.
Illustrates the location of various safety labels on the 15D/18D/20DA-7E model.
Illustrates the location of various safety labels on the 20D/25D/30D/33D-7E model.
Illustrates the location of various safety labels on the 20DF/25DF/30DF/33DF-7, 35DF-7 models.
Illustrates label locations on 35D/40D/45D-7E, 50D-7AE, etc. models.
Illustrates label locations on 50D/60D/70D-7E, 80D-7E models.
Illustrates label locations on 50DS/60DS/70DS-7E models.
Illustrates label locations on the 50DF/60DF/70DF-7 model.
Describes the warning plate and its safety instructions regarding forks and carriage.
Explains the temperature warning label and the need to check coolant.
Warns about dangers from spinning fan blades and hot radiator fluid.
Warns about injury from mast assembly movement and advises against reaching into the mast.
Advises checking tire pressure according to the maintenance chart.
Refers to safe loading procedures.
Refers to safe tilting procedures.
Explains the operator existence sensing system and its functions.
Locates the brake fluid warning label on the dashboard cover.
Describes the start warning and caution plate on the dashboard cover.
Locates the parking brake warning plate on the brake lever.
Details multiple safety warnings and procedures for operator protection.
Locates the noise warning plate on the front dashboard.
Mentions the decal on the left bottom side of the bonnet cover.
Explains directions of machine movement: forward, backward, right, and left.
Informs about the importance of the serial number for ordering parts or reporting issues.
Defines the meaning of important safety hint and useful information symbols.
Introduction to operators about safe use and maintenance of the lift truck.
Overview of the manual's purpose, content, and structure.
Guidance on navigating and utilizing the manual for effective operation.
Information on EC regulations and noise level data for approved equipment.
Details on various safety labels and their importance for safe operation.
Provides essential guidance on machine direction, serial numbers, and symbols.
Emphasizes the importance of daily pre-operation inspection for safety.
Lists essential practices and actions to follow or avoid for safe operation.
Stresses the critical importance of wearing seat belts for operator safety.
Prohibits carrying passengers and highlights safety risks.
Advises on awareness and safety measures concerning pedestrians in the work area.
Details measures for protecting the operator, including overhead guard use.
Outlines critical safety rules related to fork operation and use.
Warns about hazardous pinch points and safety precautions.
Provides guidance on safe travel practices with loads and visibility.
Advises on safe operation techniques on inclines and ramps.
Explains causes of tip-overs and actions to take in case of an incident.
Discusses safe operation on different surfaces and load capacity considerations.
Details the correct procedure for safely parking the lift truck.
Outlines safety practices for refueling the truck.
Provides instructions for safely mounting and dismounting the machine.
Summarizes essential safety rules for lift truck operators.
Warns about dangers of loose or unbalanced loads and provides precautions.
Advises on handling long/wide loads, requiring more room and care.
Warns about rear end swing during turns and advises checking for pedestrians.
Emphasizes checking overhead clearances to prevent tip-overs or load spills.
Warns that sharp turns with raised loads can cause tip-overs.
Discusses hazards related to drop-offs, trailer movement, and safety measures.
Advises on safe practices for right angle stacking and avoiding sharp turns.
Explains hazards of slack chains and corrective actions.
Warns against using damaged pallets and ensures good condition of used ones.
Provides safety guidelines for operating near electrical lines.
Prohibits personnel under lifted loads and warns against using wire rope.
Details safe operation of the side shift function with loads.
Identifies general locations of major truck components.
Explains the importance and location of data/safety plates and decals.
Introduces instruments, gauges, and controls for operation.
Explains various indicator symbols used on the truck.
Details the function of operating levers and switches.
Details the procedures for daily safety inspections.
Outlines safe practices for handling fuel and refueling.
Pre-operation checks and safety requirements before starting.
Details the walk-around checks required before starting the engine.
Covers checks for water/oil leakage and tire pressure/rim.
Explains how to adjust the operator's seat for comfort and safety.
Outlines conditions and checks for starting the truck safely.
Provides general advice for starting and operating the truck.
Details the procedure for starting the engine, including preheating.
Covers checks after starting, including exhaust gas color and fuel tank level.
Explains the function and operation of various levers and pedals.
Summarizes safe driving practices and hazard awareness.
Provides guidelines for safe load handling, picking, moving, and stacking.
Details the correct procedure for shutting down the truck safely.
Provides procedures for safely towing a disabled lift truck.
Explains the safe procedure for using jumper cables to start a discharged battery.
Introduces planned maintenance and its importance for safety and longevity.
Lists essential safety practices for all maintenance operations.
Provides crucial instructions to follow before commencing any maintenance work.
Outlines intervals for planned maintenance based on operating hours and conditions.
Presents a chart detailing maintenance tasks and their service intervals.
Guides on performing planned maintenance tasks like visual inspections and component checks.
Details procedures for checking and replacing parts like batteries and air cleaner elements.
Provides a chart with lubrication points and recommended lubricants.
Illustrates key greasing points on different truck models.
Provides a table of general truck specifications by model.
Details specifications for key engine and powertrain components.
Lists critical fastener tightening torques for assembly and maintenance.
Lists common engine system problems, their causes, and remedies.
Addresses issues with lamps, alternator, starting motor, and warning lamps.
Covers problems related to oil temperature, noise, and power transmission.
Diagnoses issues with steering wheel drag, return, and abnormal sounds.
Details troubleshooting for braking force, uneven braking, and noise.
Addresses problems like slow fork speed, mast tilt, and high oil temperature.
Covers testing engine starting, idling, and accelerator pedal adjustments.
Discusses checks for oil leakage and pedal adjustments.
Outlines checks for tires, hub nuts, rims, axles, and steering.
Details testing and adjustment procedures for the steering wheel and axle.
Explains how to adjust the parking brake lever for proper operation.
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