Hyundai J3 User Manual

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<ElJ HYUnDAI
DIESEL ENGINE
J3
(DELPHI COMMON RAIL)
Shop Manual
I SUPPLEMENT I
FOREWORD
This shop manual is intended lor use by service techni-
cians
01 authorized Hyundai dealers to help them provide
efficient and correct service and maintenance on Hyundai
vehicle.
To ensure customer satislaction with Hyundai producls,
proper service and maintenance
by Hyundai technicians is
essential. Consequently, H is important that service per-
sonnel
lully understand the contents 01 this manual, which
should
be kept in a handy place lor quick and easy
relerence.
All the contents 01 this manual, including photographs,
drawings, and specilications, are the latest available atthe
time
01 printing. As modilications affecting service occur,
dealers
will be provided technical service bulletins or
supplementary volumes. This manual should
be kept care-
lully up-to date upon receipt 01 the new inlormation.
Hyundai Motor
Company reserves !he rightto makechanges
in design or to make additions to or improvements in its
products without imposing any obligations upon itseH to
install !hem on its products previously manufactured.
This book
may not be reproduced or copied, as a whole or
as apart, without the written permission 01 the publisher.
II
you don't use HYUNDAI Genuine Parts (Engine oil,
Transaxle
oil, etc.) or use bad luel, it can cause damage
to
the vehicle.
JUL.
2001,
Printed in Korea
CONTENTS
TITLE GROUP
Engine Mechanical System
EM
Engine Electrical System EE
Fuel System FL
Schematlc Oiagrams
SO
This is the supplement shop manual of the J3 Engine
equipped with luel injection system
01 DELPHI Common
Rail.
This Diesel Engine, named J3 lor 4 cylinders, is applied
to the vehicle 01 Terracan.
For any inlormation not covered in this supplement,
please relerto
the related shop manual published earlier.

Hyundai J3 Specifications

General

Brand	Hyundai
Model	J3
Category	Engine
Language	English

Summary

FOREWORD

SCHEMATIC DIAGRAMS

FUSE AND RELAY INFORMATION

Details fuse box layouts and circuit protection for vehicle systems.

CHARGING SYSTEM

Illustrates the electrical charging system components and operation.

MFI CONTROL SYSTEM

Diagrams for the Multi-Function Injection system.

AUTOMATIC TRANSAXLE CONTROL SYSTEM

Explains automatic transmission control circuits and components.

BLOWER & A/C CONTROLS (AUTO)

Diagrams for automatic climate control system operation.

BLOWER & A/C CONTROLS (MANUAL)

Diagrams for manual climate control system operation.

FUEL HEATING SYSTEM

Diagrams illustrating the fuel heating system components.

WATER SEPARATOR SYSTEM

Diagrams detailing the fuel water separator system.

COMPONENT LOCATION

Visual guides and references for component locations within systems.

CONNECTOR CONFIGURATION

Pinout diagrams for various electrical connectors used in the vehicle.

FUEL SYSTEM

COMMON RAIL ACCUMULATOR FUEL INJECTION SYSTEM

Describes the common rail fuel injection system's operation and features.

GENERAL SPECIFICATION

Provides technical specifications and service standards for the fuel system.

REMOVAL AND REASSEMBLY

Outlines procedures for component removal and installation in the fuel system.

DIAGNOSTIC TROUBLE CODES TABLE

Lists diagnostic trouble codes for the fuel system.

ENGINE MECHANICAL SYSTEM

ENGINE SYSTEM

Covers engine operation, maintenance, and general system information.

COOLING SYSTEM

Details the engine's cooling system components and procedures.

LUBRICATION SYSTEM

Explains the engine lubrication system components and maintenance.

INTAKE AND EXHAUST SYSTEM

Covers air intake and exhaust system components and procedures.

ENGINE ELECTRICAL SYSTEM

STARTING SYSTEM

Explains the engine starting system and troubleshooting procedures.

CHARGING SYSTEM

Details the vehicle's charging system components and diagnostic procedures.