IAME Parilla 125cc LEOPARD TaG - User Manual

IAME Parilla 125cc LEOPARD TaG

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MAN-016 D

125cc LEOPARD TaG engine

2003

ASSEMBLY INSTRUCTIONS

and

USER MANUAL

18/10/02 mod. C

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Questions and Answers

P
Patricia TaylorJul 30, 2025
What to do if the starter cranks but the IAME Parilla 125cc LEOPARD TaG Engine won’t start?
- P
  Patricia KramerJul 30, 2025
  If the starter cranks but your IAME Engine won’t start, there might be several reasons: * Check connectors (3 and 4 ways) for bad cable connections. * Inspect and, if necessary, replace the H.T. coil due to a bad connection or failure. * Ensure the H.T. coil grounding is properly tightened. * Replace the spark plug if it is wet. * Check the status and connections on the fuel pipe if there is a malfunction on the induction system. * Replace gaskets and membranes on the carburetor. * Check and replace reed petals if necessary.
E
Elizabeth PowersAug 15, 2025
Why won't the starter crank when pushing the start button on my IAME Parilla 125cc LEOPARD TaG Engine?
- T
  timothy84Aug 15, 2025
  If the starter won't crank when you push the start button on your IAME Engine, it could be due to several reasons: * Check and tighten any bad connections on the starter cables. * Ensure proper grounding by checking and tightening connections. * Replace any damaged cables. * Verify the battery connection is tight. * Recharge the battery if it's discharged. * Consider overhauling the starter if it has failed. * For a Power Pack internal failure (fuse starter relay, connectors), it is recommended to apply to an Authorized Service Center.

IAME Parilla 125cc LEOPARD TaG Specifications

General

Engine Type	2-stroke, single-cylinder
Displacement	125cc
Cooling System	Liquid-cooled
Bore	54.00 mm
Max RPM	16, 000 RPM
Ignition	Digital
Starter	Electric
Lubrication	Oil Mixture
Clutch	Dry Centrifugal

Summary

Engine Overview and Specifications

General Description

Provides a general overview of the IAME Leopard TaG engine series.

Characteristics and Operational Limits

Details the engine's technical specifications and operating parameters.

Operational Limits

Key parameters like Max RPM and temperature limits for engine operation.

Content of the Packing

Lists all accessories included with the Leopard engine.

Motor Identification Number

Explains how to locate and identify the engine's unique serial number.

Engine Installation and Assembly

Install Water Cooling System

Step-by-step instructions for installing the water pump and connecting hoses.

Exhaust Header Assembly

Procedure for assembling the exhaust header to the engine.

Motor Mount Preparation and Installation

Steps for preparing and mounting the engine support structure.

Carburetor Installation

Detailed steps for mounting the carburetor and its components.

Engine Installation on the Chassis

Instructions for positioning and securing the engine onto the kart chassis.

Clutch Cover with H.T. Coil Installation

Mounting the clutch cover and high-tension coil.

Power Pack Box Installation and Connection

Steps for installing and connecting the engine's power pack box.

Electrical Connections on the Engine

Connecting the engine's electrical components and harness.

Intake Silencer Installation

Procedure for installing the air intake silencer.

Exhaust Installation

Steps for fitting and connecting the exhaust system.

Operation and Tuning

Gasoline and Oil Specifications

Guidelines for fuel and oil mixture, including recommended types.

Carburetor Adjustment Guide

Detailed instructions and diagrams for adjusting the carburetor settings.

Starting, Stopping, and Engine Break-in

Procedures for starting, stopping the engine, and the initial break-in process.

Exhaust System and Centrifugal Clutch

Information on exhaust system requirements and centrifugal clutch operation.

Sparkplug and Sprocket Ratio Selection

Guidance on selecting the correct sparkplug and optimizing sprocket ratio.

Maintenance and Troubleshooting

Inlet Silencer Maintenance

Instructions for checking and cleaning the inlet silencer.

Clutch Disassembly and Assembly Instructions

Detailed steps for disassembling and assembling the centrifugal clutch.

Battery Care and Charging

Recommendations for battery maintenance, charging, and handling.

Scheduled Maintenance Plan

A schedule outlining regular maintenance tasks for the engine.

Troubleshooting Common Faults

Identifies common engine problems, their causes, and suggested remedies.

Engine Preservation for Storage

Guidance on how to preserve the engine when it is not in use.

Technical Data and Diagrams

Fastener Torque Values

A table listing recommended torque values for various engine fasteners.

Internal Electrical Harness Diagram

Diagram illustrating the internal electrical harness connections.

Wiring Diagram Overview

A visual representation of the engine's complete wiring system.

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