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IAME Parilla X30 125cc RL User Manual

IAME Parilla X30 125cc RL
38 pages
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28/09/05 MAN-044 /A
1
OVERHAUL MANUAL
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IAME Parilla X30 125cc RL Specifications

General IconGeneral
Displacement125cc
Cooling SystemLiquid-cooled
IgnitionDigital
Bore54.00 mm
Stroke54.00 mm
Fuel SystemCarburetor
Engine TypeSingle cylinder, 2-stroke
StarterElectric
LubricationPremix
ClutchCentrifugal dry type
Max Power30 HP at 11, 000 RPM
ExhaustWith exhaust silencer

Summary

X30 125cc RL – TaG Engine Disassembly

Initial Disassembly Steps

Steps to prepare the engine and remove initial external components like oil and exhaust.

Ignition, Gears, Starter, and Clutch Removal

Procedures for removing ignition, gears, starter, clutch, and related components.

Cylinder, Piston, and Crankcase Removal

Steps for removing cylinder head, cylinder, piston, opening crankcase, and removing crankshaft.

Bearing and Seal Removal

Instructions for removing engine bearings and oil seals.

Crankshaft Assembly/Disassembly

Crankshaft Disassembly

Detailed procedure for dismantling the crankshaft.

Crankshaft Assembly

Step-by-step guide for reassembling the crankshaft.

Crankshaft Alignment

Method for checking and adjusting crankshaft alignment after assembly.

X30 125cc RL – TaG Engine Assembly

Crankcase and Bearing Installation

Procedures for installing bearings and assembling the crankcase halves.

Component Installation (Seals, Gears, Starter)

Steps for installing oil seals, drive gears, and starter components.

Clutch, Reed, and Exhaust Assembly

Procedures for assembling clutch, reed group, and exhaust header.

Cylinder, Piston, and Ignition Assembly

Instructions for installing cylinder, piston, head, and ignition system.

Main Prescriptions

Crankshaft Specifications

Prescribed checks and limits for the crankshaft.

Piston Matching Guide

Instructions for matching pistons to cylinder liners based on size.

Overhaul Tool List

Specific IAME Tools

List of specialized tools available from IAME for engine overhaul.

Standard Tools Required

List of common tools needed for engine overhaul procedures.

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