CondensateDrainTrap
This furnace removes both sensible and latent heat from the
products of combustion. Removal of the latent heat results in
condensation of the water vapor. The condensate is removed from
the furnace through the drains in the plastic transition and the vent
fitting. The drains connect to the externally mounted condensate
drain trap on the left or right side of the furnace.
The startup of a new furnace will involve a cycle or two of the
furnace to properly prime the condensate trap with water. Until the
trap is fully primed, some condensate wilt be pulled into the
combustion blower. The furnace may cycle on the pressure switch
connected to the plastic transition box due to condensate buildup.
After the trap is primed, the condensate will start draining from the
furnace. The combustion blower will clear out any remaining
condensate in the blower housing through the vent fitting
downstream of the blower. Note that the condensate trap can also
be primed by pouring water into the 1/2" (12.7mm) drain hose.
Remove the1/2 " (12.7mm) ID drain hose from either the gutter or
the white PVC tee trap. Using a funnel pour eight (8) ounces (236
ml) of water into 1/2" (12.7mm) ID drain hose. Water will flow
through the drain hose and into the condensate drain trap. This will
prime both the vent and the transition sides of the trap. Reconnect
the 1/2" (12.7mm) ID drain hose to the original component, either
the gutter or the PVC tee trap.
The condensate drain trap supplied with the furnace MUST be
used. The drain connection on the condensate drain trap is sized
for 3/4" (19.1mm) PVC or CPVC pipe, however alternate 1/2"
(12.7mm) CPVC [nominal 5/8" (15.gmm) O.D.] or vinyl tubing with
a minimum inner diameter (I.D.) of 5/8" (15.9mm) may also be
used, as allowed by local codes. Alternate drain pipes and hoses
may be used as allowed by local codes.
The drain line must maintain a 1/4" (6.4mm) per foot downward
slope toward the drain. 1/4" (6.4mm) per foot is recommended.
Installation of an overflow line is recommended when the 1/4"
(6.4mm) per foot slope to the condensate drain cannot be
maintained. A drain tube retainer clip is included in the furnace to
prevent kinking/buckling of the drain tube. The retainer clip should
remain in the furnace (between the door switch plate and the
blower shelf, Figure 10) during operation. See Figure 20 for
proper routing and installation of the overflow.
Drain Tube Retainer Clip Location
Drain
Tube
Blowe
Door
rShelf
Sw,,oh
Representative drawing only, some models may vary in appearance.
DO NOT trap the drain line in any other location than at the
condensate drain trap supplied with the furnace.
FROZEN AND BURST WATER PIPE HAZARD
Failure to follow this caution may result in property
damage.
If a condensate pump is installed, a plugged
condensate drain or a failed pump may cause the
furnace to shut down. Do not leave the home
unattended during freezing weather without turning
off water supply and draining water pipes or
otherwise protecting against the risk of frozen pipes.
If possible, DO NOT route the drain line where it may freeze. The
drain line must terminate at an inside drain to prevent freezing of
the condensate and possible property damage.
1.
A condensate sump pump MUST be used if required by
local codes, or if no indoor floor drain is available. The
condensate pump must be approved for use with acidic
condensate.
2.
A plugged condensate drain line or a failed condensate
pump will atlowcondensate to spill. If the furnace is installed
where a condensate spill could cause damage, it is
recommended that an auxiliary safety switch be installed to
prevent operation of the equipment in the event of pump
failure or plugged drain line. If used, an auxiliary safety
switch should be installed in the R circuit (low voltage)
ONLY.
3.
If the auxiliary switch in the condensate pump is used, the
furnace may shut down due to a blocked condensate line or
failed pump. To prevent frozen water pipes see the "Frozen
Water Pipe Hazard" section in this manual.
CondensateDrainTrap FreezeProtection
Special precautions MUST be made if installing furnace in an area
which may drop below freezing. This can cause improper
operation or damage to the equipment. If the the furnace
environment has the potential of freezing, the drain trap and drain
line must be protected. Use 3 to 6 watt per foot at 115 volt, 40° F
(4°C) self-regulating shielded and waterproof heat tape. Wrap the
drain trap and drain line with the heat tape and secure with the ties.
Follow the heat tape manufacturer's recommendations.
18
Specifications are subject to change without notice
44001 102404
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