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ICP G9MAE0601714A User Manual

ICP G9MAE0601714A
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Printed in U.S.A. 440 04 4700 00 Aug. 2012
SERVICE AND TECHNICAL
SUPPORT MANUAL
Modulating, Variable Speed Blower Motor
35” Tall, High Efficiency Condensing Gas Furnace
(
F/G
)
9MAE
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Safety Labeling and Signal Words
DANGER, WARNING, CAUTION, and NOTE
The signal words DANGER, WARNING,
CAUTION, and NOTE are used to identify levels of
hazard seriousness. The signal word DANGER is
only used on product labels to signify an immediate
hazard. The signal words WARNING, CAUTION,
and NOTE will be used on product labels and
throughout this manual and other manual that may
apply to the product.
DANGER Immediate hazards which will result in
severe personal injury or death.
WARNING Hazards or unsafe practices which
could result in severe personal injury or death.
CAUTION Hazards or unsafe practices which
may result in minor personal injury or product or
property damage.
NOTE Used to highlight suggestions which will
result in enhanced installation, reliability, or
operation.
!
WARNING
Signal Words in Manuals
The signal word CAUTION is used throughout
this manual in the following manner:
!
CAUTION
Signal Words on Product Labeling
Signal words are used in combination with
colors and/or pictures or product labels.
The signal word WARNING is used throughout
this manual in the following manner:
Safetyalert symbol
When you see this symbol on the unit and in
instructions or manuals, be alert to the
potential for personal injury.
TABLE OF CONTENTS
STARTUP, ADJUSTMENT, AND SAFETY CHECK 4...........
SELECT SETUP SWITCH POSITIONS 4.....................
PRIME CONDENSATE TRAP WITH WATER 4.................
PURGE GAS LINES 5......................................
ADJUSTMENTS 5.........................................
ADJUST TEMPERATURE RISE 8............................
ADJUST BLOWER OFF DELAY (HEAT MODE) 9..............
ADJUST COOLING AIRFLOW 9.............................
ADJUST CONTINUOUS FAN AIRFLOW 9....................
ADJUST THERMOSTAT HEAT ANTICIPATOR 11...............
CHECK SAFETY CONTROLS 12.............................
CHECKLIST 12.............................................
COOLING AND HEATING AIR DELIVERY - CFM 17.............
SERVICE AND MAINTENANCE PROCEDURES 21.............
ELECTRICAL CONTROLS AND WIRING 21...................
CLEANING AND/OR REPLACING AIR FILTER 23..............
CLEANING BURNERS AND FLAME SENSOR 25...............
SERVICING HOT SURFACE IGNITER 26......................
FLUSHING COLLECTOR BOX AND DRAINAGE SYSTEM 27....
CLEANING CONDENSATE DRAIN AND TRAP 27..............
WINTERIZATION 28........................................
SERVICE LABEL 29.........................................
TROUBLESHOOTING CHART FLOW CHART 31.............
TROUBLESHOOTING GUIDE FLOW CHART 32..............
SEQUENCE OF OPERATION 34.............................
PARTS REPLACEMENT INFORMATION GUIDE 38.............
PRODUCT NOMENCLATURE 39.............................
MODELS
(F/G)9MAE0601714A
(F/G)9MAE0602120A
(F/G)9MAE0801714A
(F/G)9MAE0802120A
(F/G)9MAE1002122A
(F/G)9MAE1202422A
Use of the AHRI Certified TM Mark indicates a
manufacturer’s participation in the program.
For verification of certification for individual
products, go to www.ahridirectory.org .
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ICP G9MAE0601714A Specifications

General IconGeneral
Model NumberG9MAE0601714A
CategoryFurnace
BrandICP
Fuel TypeNatural Gas
Heating Capacity60, 000 BTU
Ignition TypeHot Surface Ignition
Weight120 lbs

Summary

Safety Labeling and Signal Words

Signal Words in Manuals

Signal words used throughout this manual to identify hazard levels.

Signal Words on Product Labeling

Signal words used in combination with colors and/or pictures or product labels.

SAFETY CONSIDERATIONS

PERSONAL INJURY, AND/OR PROPERTY DAMAGE HAZARD

Warning about potential hazards from improper installation, adjustment, alteration, service, or use.

ELECTRICAL SHOCK HAZARD

Warning about potential injury or death from electrical hazards during service.

CARBON MONOXIDE POISONING AND FIRE HAZARD

Warning about hazards related to carbon monoxide and fire.

CUT HAZARD

Caution regarding sharp edges on sheet metal parts.

START-UP CHECK SHEET

Heating Check

Section for recording startup parameters for heating operation.

Cooling Check

Section for recording startup parameters for cooling operation.

START-UP, ADJUSTMENT, AND SAFETY CHECK

General

Essential electrical and gas supply requirements before furnace operation.

Select Setup Switch Positions

Guide to configuring furnace settings via DIP switches for application requirements.

Prime Condensate Trap with Water

Procedure to fill the condensate trap with water before operation.

Gas System Procedures

Purge Gas Lines

Instructions for purging gas lines and checking for leaks.

SERVICE AND MAINTENANCE PROCEDURES

Electrical Controls and Wiring

Information on furnace electrical connections, wiring diagrams, and control board LEDs.

Care and Maintenance

Cleaning and/or Replacing Air Filter

Instructions for cleaning or replacing the furnace air filter.

Blower Motor and Wheel Maintenance

Procedures for cleaning the blower motor and wheel for optimal performance.

Cleaning Burners and Flame Sensor

Cleaning Burners

Procedure for cleaning the furnace burners for proper combustion.

Cleaning Flame Sensor

Instructions for cleaning the flame sensor for reliable ignition.

Servicing Hot Surface Igniter

Checking Igniter Resistance

How to test the hot surface igniter's resistance before removal.

Replacing Igniter

Steps for removing and replacing the hot surface igniter assembly.

Collector Box and Drainage System

Flushing Collector Box and Drainage System

Cleaning the collector box and its associated drainage components.

Cleaning Condensate Drain and Trap

Procedures for cleaning the condensate drain line and trap.

Checking Heat Pad Operation

Verifying the function of the condensate heat pad if installed.

Heat Exchangers and Winterization

Secondary Heat Exchangers

Information regarding the serviceability of secondary heat exchangers.

Winterization

Procedures to prepare the furnace for cold ambient temperatures.

Service Label and Status Codes

Service Label Overview

Explanation of the service label and its role in troubleshooting.

Retrieving Stored Fault Codes

How to access and interpret stored diagnostic codes from the control.

Troubleshooting Guide

Troubleshooting Chart - Flow Chart

A step-by-step guide for diagnosing furnace operational problems.

SEQUENCE OF OPERATION

UNIT OPERATION HAZARD

Warning about potential intermittent unit operation due to grounding issues.

Communicating Control and Modulating Heating

How the furnace operates with a communicating control system.

Single-Stage Thermostat and Modulating Heating

Furnace operation with a single-stage thermostat in modulating mode.

Cooling Mode

Single-Speed Cooling

Operation of the furnace in single-speed cooling mode.

Two-Stage Thermostat and Two-Speed Cooling

Furnace operation with a two-stage thermostat in cooling mode.

Dehumidification Mode

How the furnace operates when a dehumidification demand is present.

Continuous Blower Mode

Operation of the blower in continuous circulation mode.

Heat Pump Operation

Heat Pump

Furnace control logic for operation with a heat pump system.

PARTS REPLACEMENT INFORMATION GUIDE

Casing Group

List of parts belonging to the furnace casing.

Electrical Group

List of electrical components for the furnace.

Filter Group

List of filter components.

Blower Group

List of parts related to the blower assembly.

Gas Control Group

List of gas control components.

Heat Exchanger Group

List of parts for the heat exchanger assembly.

Inducer Group

List of components related to the inducer assembly.

PRODUCT NOMENCLATURE

DIGIT POSITION

Breakdown of the product model number's meaning by digit position.

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