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ICP G9MVE1002120A2 User Manual

ICP G9MVE1002120A2
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Printed in U.S.A. 440 04 4801 00 7/3/2014
SERVICE AND TECHNICAL
SUPPORT MANUAL
TwoStage, Variable Speed ECM Blower Motor
35” Tall, High Efficiency Condensing Gas Furnace
(F/G)9MVE ’A2’ Series
Save this manual for future reference.
Safety Labeling and Signal Words
DANGER, WARNING, CAUTION, and NOTE
The signal words DANGER, WARNING,
CAUTION, and NOTE are used to identify levels of
hazard seriousness. The signal word DANGER is
only used on product labels to signify an immediate
hazard. The signal words WARNING, CAUTION,
and NOTE will be used on product labels and
throughout this manual and other manual that may
apply to the product.
DANGER Immediate hazards which will result in
severe personal injury or death.
WARNING Hazards or unsafe practices which
could result in severe personal injury or death.
CAUTION Hazards or unsafe practices which
may result in minor personal injury or product or
property damage.
NOTE Used to highlight suggestions which will
result in enhanced installation, reliability, or
operation.
!
WARNING
Signal Words in Manuals
The signal word CAUTION is used throughout
this manual in the following manner:
!
CAUTION
Signal Words on Product Labeling
Signal words are used in combination with
colors and/or pictures or product labels.
The signal word WARNING is used throughout
this manual in the following manner:
Safetyalert symbol
When you see this symbol on the unit and in
instructions or manuals, be alert to the
potential for personal injury.
TABLE OF CONTENTS
STARTUP, ADJUSTMENT, AND SAFETY CHECK 4...........
SETUP SWITCHES 4......................................
PRIME CONDENSATE TRAP WITH WATER 4.................
PURGE GAS LINES 5......................................
ADJUSTMENTS 5.........................................
ADJUST TEMPERATURE RISE 11............................
ADJUST BLOWER OFF DELAY (HEAT MODE) 12..............
ADJUST COOLING AIRFLOW 12.............................
ADJUST CONTINUOUS FAN AIRFLOW 12....................
ADJUST THERMOSTAT HEAT ANTICIPATOR 14...............
CHECK SAFETY CONTROLS 14.............................
CHECKLIST 14.............................................
COOLING AND HEATING AIR DELIVERY - CFM 15.............
SERVICE AND MAINTENANCE PROCEDURES 17.............
ELECTRICAL CONTROLS AND WIRING 17...................
CLEANING AND/OR REPLACING AIR FILTER 19..............
BLOWER MOTOR AND WHEEL MAINTENANCE 20............
CLEANING BURNERS AND FLAME SENSOR 21...............
SERVICING HOT SURFACE IGNITER 22......................
FLUSHING COLLECTOR BOX AND DRAINAGE SYSTEM 23....
CLEANING CONDENSATE DRAIN AND TRAP 23..............
CLEANING HEAT EXCHANGERS 23..........................
SERVICE LABEL 26.........................................
WIRING DIAGRAM 27.......................................
TROUBLESHOOTING GUIDE FLOW CHART 28..............
SEQUENCE OF OPERATION 30.............................
PARTS REPLACEMENT INFORMATION GUIDE 35.............
PRODUCT NOMENCLATURE 36.............................
MODELS
(F/G)9MVE0401410A2
(F/G)9MVE0401712A2
(F/G)9MVE0601412A2
(F/G)9MVE0601714A2
(F/G)9MVE0801716A2
(F/G)9MVE0802120A2
(F/G)9MVE1002120A2
(F/G)9MVE1202422A2
Use of the AHRI Certified TM Mark indicates a
manufacturer’s participation in the program.
For verification of certification for individual
products, go to www.ahridirectory.org .
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ICP G9MVE1002120A2 Specifications

General IconGeneral
BrandICP
ModelG9MVE1002120A2
CategoryFurnace
LanguageEnglish

Summary

SAFETY CONSIDERATIONS

WARNING Personal Injury and Property Damage

Warns that improper installation or service can lead to severe injury, death, or property damage.

WARNING Electrical Shock Hazard

Alerts to electrical shock risks during servicing, emphasizing power disconnection.

WARNING Carbon Monoxide Poisoning and Fire Hazard

Highlights hazards of CO poisoning and fire, and furnace limitations (not for mobile homes).

CAUTION Cut Hazard

Cautions users to wear protective gear due to sharp edges on sheet metal parts.

START-UP, ADJUSTMENT, AND SAFETY CHECK

Prime Condensate Trap with Water

WARNING Carbon Monoxide Poisoning Hazard

Warns of CO hazard if condensate trap is not primed, allowing vent gases into the home.

CAUTION Unit Operation Hazard

Cautions that improper condensate trap priming can cause intermittent unit operation.

Purge Gas Lines

WARNING Fire or Explosion Hazard

Warns against dangerous practices during gas line purging and leak testing.

Adjustments

WARNING Fire Hazard

Warns against improper adjustment of gas valve regulator screws to prevent damage.

CAUTION Furnace Damage Hazard

Cautions against improper orifice modification, which can cause burner noise and damage.

Adjust Temperature Rise

Adjust Cooling Airflow – High-Speed and Low-Speed Cooling

Check Safety Controls

SERVICE AND MAINTENANCE PROCEDURES

Cleaning Burners and Flame Sensor

Flushing Collector Box and Drainage System

Cleaning Condensate Drain and Trap

Cleaning Heat Exchangers

Sequence of Operation

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