ICP G9MVE1202422A2 - User Manual

Printed in U.S.A. 440 04 4801 00 7/3/2014
SERVICE AND TECHNICAL
SUPPORT MANUAL
Two−Stage, Variable Speed ECM Blower Motor
35” Tall, High Efficiency Condensing Gas Furnace
(F/G)9MVE ’A2’ Series
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Safety Labeling and Signal Words
DANGER, WARNING, CAUTION, and NOTE
The signal words DANGER, WARNING,
CAUTION, and NOTE are used to identify levels of
hazard seriousness. The signal word DANGER is
only used on product labels to signify an immediate
hazard. The signal words WARNING, CAUTION,
and NOTE will be used on product labels and
throughout this manual and other manual that may
apply to the product.
DANGER − Immediate hazards which will result in
severe personal injury or death.
WARNING − Hazards or unsafe practices which
could result in severe personal injury or death.
CAUTION − Hazards or unsafe practices which
may result in minor personal injury or product or
property damage.
NOTE − Used to highlight suggestions which will
result in enhanced installation, reliability, or
operation.
!
WARNING
Signal Words in Manuals
The signal word CAUTION is used throughout
this manual in the following manner:
!
CAUTION
Signal Words on Product Labeling
Signal words are used in combination with
colors and/or pictures or product labels.
The signal word WARNING is used throughout
this manual in the following manner:
Safety−alert symbol
When you see this symbol on the unit and in
instructions or manuals, be alert to the
potential for personal injury.
TABLE OF CONTENTS
START−UP, ADJUSTMENT, AND SAFETY CHECK 4...........
SETUP SWITCHES 4......................................
PRIME CONDENSATE TRAP WITH WATER 4.................
PURGE GAS LINES 5......................................
ADJUSTMENTS 5.........................................
ADJUST TEMPERATURE RISE 11............................
ADJUST BLOWER OFF DELAY (HEAT MODE) 12..............
ADJUST COOLING AIRFLOW 12.............................
ADJUST CONTINUOUS FAN AIRFLOW 12....................
ADJUST THERMOSTAT HEAT ANTICIPATOR 14...............
CHECK SAFETY CONTROLS 14.............................
CHECKLIST 14.............................................
COOLING AND HEATING AIR DELIVERY - CFM 15.............
SERVICE AND MAINTENANCE PROCEDURES 17.............
ELECTRICAL CONTROLS AND WIRING 17...................
CLEANING AND/OR REPLACING AIR FILTER 19..............
BLOWER MOTOR AND WHEEL MAINTENANCE 20............
CLEANING BURNERS AND FLAME SENSOR 21...............
SERVICING HOT SURFACE IGNITER 22......................
FLUSHING COLLECTOR BOX AND DRAINAGE SYSTEM 23....
CLEANING CONDENSATE DRAIN AND TRAP 23..............
CLEANING HEAT EXCHANGERS 23..........................
SERVICE LABEL 26.........................................
WIRING DIAGRAM 27.......................................
TROUBLESHOOTING GUIDE − FLOW CHART 28..............
SEQUENCE OF OPERATION 30.............................
PARTS REPLACEMENT INFORMATION GUIDE 35.............
PRODUCT NOMENCLATURE 36.............................
MODELS
(F/G)9MVE0401410A2
(F/G)9MVE0401712A2
(F/G)9MVE0601412A2
(F/G)9MVE0601714A2
(F/G)9MVE0801716A2
(F/G)9MVE0802120A2
(F/G)9MVE1002120A2
(F/G)9MVE1202422A2
Use of the AHRI Certified TM Mark indicates a
manufacturer’s participation in the program.
For verification of certification for individual
products, go to www.ahridirectory.org .

Summary

General Safety Considerations

Safety Precautions and Warnings

Outlines essential safety rules, general precautions, and specific hazard warnings.

Installation and Start-Up Procedures

General Start-Up Requirements

Lists essential steps and checks before operating the furnace for the first time.

Setup Switch Configuration

Explains how to configure furnace settings using various setup switches like SW1 and SW2.

Initial System Preparation and Adjustments

Prime Condensate Trap

Details the procedure to fill the condensate trap with water for proper operation.

Gas Input and Altitude Adjustments

Check Inlet Gas Pressure

Describes how to verify the incoming gas pressure meets operational requirements.

Adjust Manifold Pressure

Temperature Rise Adjustment

Blower and Airflow Adjustments

Adjust Blower Off Delay (Heat Mode)

Explains how to set the blower run time after heating cycles.

Adjust Cooling Airflow Settings

Details how to configure airflow for various cooling stages and capacities.

Furnace Setup Switch Configuration Details

Final Checks and Calibration

Adjust Thermostat Heat Anticipator

Guides on setting the thermostat's heat anticipator for accurate temperature control.

Check Safety Controls

Outlines procedures to verify the proper function of furnace safety devices.

Service and Maintenance Overview

Electrical Controls and Wiring

Covers the furnace's electrical system, wiring, and control logic.

Routine Maintenance Procedures

Air Filter Cleaning and Replacement

Blower Motor and Wheel Maintenance

Burner and Flame Sensor Maintenance

Condensate System Maintenance

Flushing Collector Box and Drainage

Condensate Drain and Trap Cleaning

Heat Exchanger Cleaning and Winterization

Cleaning Heat Exchangers

Furnace Winterization Procedure

Service Label and Diagnostic Codes

LED Status Codes

Stored Fault Codes

Component Test Sequence

Troubleshooting Guide Flow Chart

Sequence of Operation Overview

System Operation Modes

Two-Stage Heating Modes

Cooling Mode Operations

ICP G9MVE1202422A2 Specifications

General

Brand	ICP
Model Number	G9MVE1202422A2
Type	Gas Furnace
Input BTU	120, 000
Output BTU	115, 000