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ICP H9MPD User Manual

ICP H9MPD
60 pages
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MULTI POSITION
SINGLE STAGE
GAS FURNACES
Part Number
440 08 2001 02
N9MP1, N9MP2 & *9MPD
“A1 & A2”
Manufactured by:
This manual supports condensing gas furnaces manufactured in 2001
ã 2001 International Comfort Products Corporation (USA)
4/2002

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ICP H9MPD Specifications

General IconGeneral
BrandICP
ModelH9MPD
CategoryFurnace
LanguageEnglish

Summary

Introduction to the Service Manual

Furnace Unit Identification Guide

Model Number Identification Guide

Breakdown of the furnace model number nomenclature and its meaning.

Furnace Theory of Operation

Serpentine Heat Exchanger Design

Details the serpentine heat exchanger design for efficiency and low profile.

Inshot Burner Design

Explains the use of inshot burners for optimal flame and heat transfer.

Secondary Heat Exchanger Function

Describes the secondary heat exchanger for maximum heat extraction and condensation.

Induced Draft Combustion Blower

Explains the role of the induced draft blower in overcoming gas flow resistance.

Electrical Supply and Grounding

Supply Voltage Requirements

Specifies the acceptable voltage range for furnace operation.

Electrical Grounding Requirements

Details the mandatory electrical grounding for furnace safety.

Checking Grounding and Polarity

Provides steps to verify correct grounding and line voltage polarity.

Line Voltage Polarity Verification

Explains how to check for correct line voltage polarity for safety.

Blower Compartment Interlock Switch

Gas Supply Requirements and Checks

Natural Gas Supply Requirements

Specifies inlet and manifold pressure requirements for natural gas.

L.P. Gas Supply Requirements

Specifies inlet and manifold pressure requirements for LP gas.

Checking Input (Firing) Rate

Details methods for verifying the furnace's input firing rate.

Checking Manifold Pressure

High Altitude Manifold Pressure & Orifice Size

Provides tables for manifold pressure and orifice size based on altitude.

Clocking Gas Meter for Input Rate

Method to calculate input rate by timing the gas meter's dial rotation.

Furnace Burner Description

L.P. Gas Pressure Switch Function

High Altitude Operation Requirements

Checking Furnace Temperature Rise

Allowable Temperature Rise Ranges

Table showing acceptable temperature rise ranges for different furnace models.

Room Thermostat Installation and Function

Thermostat Location Guidelines

Provides recommendations for optimal thermostat placement.

Heat Anticipator Adjustment

Explains how to set heat anticipators for accurate temperature control.

Measuring Current Draw for Anticipator

Details how to measure current draw to set the heat anticipator.

Control Wiring Best Practices

Twinning Kit Installation and Operation

Limit Switch Functions and Safety

Main Limit Switch Operation

Describes the main limit switch and its role in preventing overheating.

Roll Out Limit Switch Function

Explains the roll out limit switch and its role in detecting flame roll out.

Manual Reset Roll Out Switch

Details operation and reset procedure for manual reset roll out switches.

Auxiliary Limit Switch Operation

Describes the auxiliary limit switch for monitoring return air temperature.

Pressure Switch Functions and Types

Transition Pressure Switch

Details the transition pressure switch for monitoring condensate drain blockage.

Blower Pressure Switch (Air Proving)

Explains the air proving switch's role in ensuring proper furnace draft.

High Altitude Pressure Switches

Information on high altitude pressure switches and their settings.

Causes of Lower Negative Pressure

Identifies factors causing lower than normal negative pressures at the combustion blower.

Causes of Higher Negative Pressure

Identifies factors causing higher than normal negative pressures at the combustion blower.

Vent and Combustion Air Piping Installation

Standard Vent Termination Guidelines

Vent/Combustion Air Piping Charts

Tables detailing pipe diameter requirements for different configurations.

Concentric Vent Roof Termination

Diagram for concentric vent and combustion air roof termination.

Concentric Vent Sidewall Termination

Diagram for concentric vent and combustion air sidewall termination.

Sidewall Inlet Vent Termination

Diagram for sidewall inlet vent and exhaust-air termination.

Sidewall Vent Termination with Risers

Diagram for sidewall vent termination with exterior risers.

Rooftop Inlet Vent Termination

Diagram for rooftop inlet vent and exhaust-air termination.

Concentric Vent Termination Details

Concentric Vent/Combustion Air Piping Charts

Tables specifying pipe diameter and elbow count for concentric terminations.

Exhaust Blower Assembly

Condensate Drain Trap Installation

Honeywell ST9160B Control Module

ST9160B Testing Sequence

Testing Cooling Functions

Steps to verify cooling mode operation of the ST9160B control.

Testing Heating Functions

Steps to verify heating mode operation of the ST9160B control.

ST9160B Unique Control Functions

G Terminal Energization

How energizing the G terminal affects blower operation (heating vs cooling).

G & Y Terminals Energization

How energizing G & Y terminals together affects blower operation.

Honeywell SV9541M Gas Valve/Ignition Control

SV9541M System Operation Sequence

Cooling (Y) Request Operation

Describes system response to a cooling call from the thermostat.

Circulating Fan (G) Request Operation

Describes system response to a circulating fan request.

Heating (W) Request Operation

Details system operation during a heating call.

Checking Flame Current with Flame Rectification

Capacitor Testing and Replacement

Blower Assembly and Servicing

Selecting Blower Speeds

Guidelines for selecting appropriate blower speeds for heating and cooling.

Selecting Heating Blower Speed

Criteria for selecting heating speed based on temperature rise and CFM.

Selecting Cooling Blower Speed

Criteria for selecting cooling speed based on AC coil airflow.

Blower Rotation and Condensate Priming

Upflow Installations for Dual Certified *9MPD Models

Downflow Installations for Dual Certified *9MPD Models

Upflow Installations for Single Pipe/Direct Vent

Horizontal Left Installations (Single Pipe/Direct Vent)

Horizontal Right Installations (Single Pipe/Direct Vent)

Downflow Installations (Single Pipe/Direct Vent)

Upflow Installations (Single Pipe/Direct Vent Models)

Upflow Installations (Dual Certified Models)

Horizontal Left Installations (Single Pipe/Direct Vent Models)

Horizontal Right Installations (Single Pipe/Direct Vent Models)

Downflow Installations (Single Pipe/Direct Vent Models)

Honeywell SV9541M Smart Valve Troubleshooting

LED Status Indicators

Explains the meaning of LED status codes for diagnostics.

SV9541M Electrical Variations and Signals

Wiring Diagram (90+ Single Stage Furnaces - A1)

Wiring Diagram (90+ Single Stage Furnaces - A2)

Circulation Air Blower Performance Data

Blower Data for 050 Models (3 Ton)

CFM performance data for 050 models with 3-ton units.

Blower Data for 075 Models (3 Ton)

CFM performance data for 075 models with 3-ton units.

Blower Data for 100 Models (3.5 Ton)

CFM performance data for 100 models with 3.5-ton units.

Blower Data for 100 Models (5 Ton)

CFM performance data for 100 models with 5-ton units.

Blower Data for 125 Models (5 Ton)

CFM performance data for 125 models with 5-ton units.

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