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IDEAL 8305

IDEAL 8305
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FALCERKA IDEAL 8305
GB Components which may endanger the operator are covered!
PL   , 
GB Connect the power cord to a single phase socket 230 V / 10 A
PL   230V / 10A (115V / 15 A).
GB Ensure free access to mains.
PL  
GB Disconnect from the mains if not usedfor a long period.
PL zych przerw w pracy.
GB Remove the plug before cleaning the machine! Do not perform any
repairson the paper folding machine!
PL  czyszczenia maszyny! Nie
wykonywać żadnych napraw falcerki!

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IDEAL 8305 Specifications

General IconGeneral
BrandIDEAL
Model8305
CategoryFolding Machines
LanguageEnglish

Summary

Safety and Initial Setup

Operator Safety Warnings

Components that may endanger the operator are covered by guards.

Power Connection and Mains Access

Connect the power cord to a 230V/10A socket and ensure free access to mains.

Disconnecting and Repair Warnings

Disconnect from mains when not in use and do not attempt repairs.

Installation of Folding Plates

Top Fold Plate Installation

Attach the top fold plate, paying attention to the guide line.

Lower Fold Plate Installation

Attach the lower fold plate with the fold symbol facing upwards.

Stacking and Insert Tables

Open and pull out the stacking and insert tables.

Paper Preparation and Handling

Connecting to Mains Power

Plug the machine into the mains power supply.

Paper Handling Precautions

Do not fold newly printed paper; wait for it to cool and dry.

Paper Preparation Steps

Remove paper clips, ensure paper is flat and fan out the stack.

Setting Paper Position

Adjust paper position for four fold types for DIN A4.

Folding Types and Buffer Adjustments

Description of Folding Types

Explains Single, Concertina, Letter, and Double Parallel folds.

Higher Folding Buffer Adjustment

Set the higher folding buffer according to the required fold type.

Lower Folding Buffer Adjustment

Insert the fold plate so the symbol for the required fold is at the top.

Folding Plate and Roller Settings

Lower Fold Plate for Single Fold

Turn the lower fold plate for single fold; adjustment is not necessary.

Paper Delivery Roller Settings

Set paper delivery rollers according to folding patterns.

Paper Guiding Disc Adjustment

Adjust the paper guiding disc to the size of the paper.

Machine Start-up Procedure

Switch on the main switch; 'COUNT' should appear on the display.

Paper Feeding and Counting Operations

Setting Paper Size and Position

Loosen screws to open paper guides, push to the sides.

Loading Paper into the Feeder

Lower the paper feed table and push paper in as far as possible.

Aligning Paper Guides

Move paper guides to the edge of the paper and tighten screws.

Ensuring Correct Paper Stacking

Ensure the paper is stacked exactly and aligned.

Operation and Counter Functions

Setting the Sheet Counter

Enter the required number in steps of 10 using the '000' key.

Resetting the Counter

The counter resets to '0' when pressing the 'C' button for approx. 5 seconds.

Initiating the Folding Process

Press the 'START' key to begin folding the programmed number of sheets.

Continuous Folding Mode

If no count is set, the machine folds until 'STOP' is pressed.

Handling Paper Feed Errors

'PAPER JAM/EMPTY' indicates an error; press 'C' after resolving.

Folding Direction Adjustments

Switching Off the Machine

Turn off the machine after completing the folding operation.

Letter Fold Direction and Buffer Setup

Insert paper for letter fold and adjust buffers as needed.

Adjusting A for Letter Fold

Adjust the 'A' buffer inwards or outwards for correct folding.

Adjusting B for Letter Fold

Adjust the 'B' buffer inwards for correct folding.

Double Parallel Fold Adjustments

Adjusting B for Letter Fold (cont.)

Adjust the 'B' buffer outwards for correct folding.

Double Parallel Fold Insertion

Insert paper for double parallel fold; this is for thin paper.

Adjusting A for Double Parallel Fold

Adjust the 'A' buffer inwards or outwards for correct folding.

Adjusting B for Double Parallel Fold

Adjust the 'B' buffer inwards for correct folding.

Concertina Fold Adjustments

Adjusting B for Double Parallel Fold (cont.)

Adjust the 'B' buffer outwards for correct folding.

Concertina Fold Insertion

Insert paper for concertina fold and adjust buffers as needed.

Adjusting A for Concertina Fold

Adjust the 'A' buffer outwards or inwards for correct folding.

Adjusting B for Concertina Fold

Adjust the 'B' buffer inwards for correct folding.

Single Fold Adjustments and Cleaning Prep

Adjusting B for Concertina Fold (cont.)

Adjust the 'B' buffer outwards for correct folding.

Single Fold Insertion

Insert paper for single fold and adjust buffers as needed.

Adjusting A for Single Fold

Adjust the 'A' buffer inwards or outwards for correct folding.

Disconnecting for Cleaning

Disconnect the mains plug before cleaning the device.

Cleaning the Machine - Part 1

Removing Plates and Debris

Remove both plates and any paper debris.

Cleaning Roller Cover Area

Open roller cover, remove paper debris, ensure no debris in guides.

Cleaning Feeding Rollers

Wipe the surface on the feeding rollers with methylated spirit.

Cleaning the Machine - Part 2

Wiping Folding Rollers

Wipe the rubber on the three folding rollers.

Paper Feed Roller Removal

If paper feed is incorrect, remove the paper feed roller.

Wearing Parts Replacement

Folding rollers and separators are wearing parts and need exchange.

Troubleshooting and Error Handling

Separator Replacement Procedure

Remove the separator with a sharp tool and renew it.

Cover Open Alarm Resolution

The 'COVER OPEN' alarm indicates the machine cover must be closed.

Refilling the Paper Feeder

Refill the paper feeder when prompted.

Clearing Paper Jams

Remove fold plates and open roller cover to clear paper jams.

Specific Error Resolution

Clearing Jammed Paper

Empty the paper feeder to clear jammed paper.

Paper Size and Folding Issues

Check paper size if paper remains on the fold plate.

Paper Feed Malfunctions

Check paper guides if the paper feed does not function.

General Malfunction Clearance

Press the 'C' key once after finding and resolving a fault.

Installation and Software Issues

Top Folding Plate Installation

Mount the top folding plate according to installation instructions.

Lower Folding Plate Installation

Mount the lower folding plate according to installation instructions.

Software Fault Resolution

Restart machine after 1 minute for software errors.

LCD Display Issues

Check switch position if the LCD display does not light.

Connectivity and Power Checks

Machine Plugged In and Fuse Check

Verify machine connection and check the on-site fuse.

Fuse Inspection

Inspect the fuse for proper function.

Low Folding Power Correction

Adjust paper rollers for folding patterns to fix low power.

Incorrect Paper Setting

Check fold plate for DIN A4 setting if paper is set incorrectly.

Contacting Technical Support

Contact service if troubleshooting steps do not resolve the issue.

Technical Specifications

Paper Size Specifications

Maximum paper size is DIN A4, minimum is DIN A6.

Noise Level Information

Workplace noise level is 75 dB(A) as per ISO 7779.

Technical Specifications Sticker

Exact technical specifications are on the sticker (A) on the machine.

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