EasyManua.ls Logo

Idex GAST AM Series

Idex GAST AM Series
8 pages
To Next Page IconTo Next Page
To Next Page IconTo Next Page
Loading...
® Registered Trademark/™ Trademark of Gast Manufacturing Inc. ©Copyright 2019 Gast Manufacturing Inc. All Rights Reserved.
www
.gastmfg.com
ISO 9001 CERTIFIED
Model 2AM Shown Model 4AM Shown Model 6AM Shown Model 16AM Shown
AM SERIES AIR MOTORS
Operation and Maintenance Manual
Part No. 45-200 D170 (Rev. T)
Thank you for purchasing this Gast product. It is manufactured to the highest standards
using quality materials. This manual includes general safety instructions for operation under normal conditions
and for operation in hazardous conditions. Please follow all recommended maintenance, operational and safety
instructions and you will receive years of trouble-free service.
WARNING
PLEASE READ THIS MANUAL COMPLETELY BEFORE INSTALLING AND USING
THIS PRODUCT. SAVE THIS MANUAL FOR FUTURE REFERENCE AND
KEEP IN THE VICINITY OF THE PRODUCT.
General Information:
Operating Pressure Limits
Lubricated Models Pressure
1AM 100 psi / 7 bar
1UP 80 psi / 5.6 bar
2AM 100 psi / 7 bar
4AM 100 psi / 7 bar
6AM 100 psi / 7 bar
8AM 100 psi / 7 bar
16AM 100 psi / 7 bar
LL and NLP Models Pressure
1AM 80 psi / 5.5 bar
1UP 65 psi / 4.9 bar
2AM 80 psi / 5.5 bar
4AM 80 psi / 5.5 bar
6AM 80 psi / 5.5 bar
8AM 80 psi / 5.5 bar
16AM 80 psi / 5.5 bar
Product Use Criteria:
Non-hazardous conditions: Operate at ambient temperatures up
to 250ºF (121ºC).
Hazardous conditions: Operate at ambient temperatures up to
104ºF (40ºC).
Protect unit from dirt and moisture.
Use ONLY compressed air to drive motor.
Air lines connected to motor should be the same size or the next
size larger than the inlet port for efcient output and speed con-
trol.
Protect all surrounding items from exhaust air.
Bearings are grease packed.
Use Gast #AD220 or a detergent SAE#10 automotive engine oil
for lubricating.
Motors are to be used in commercial installations only.
This symbol appears on labels of air motors that
are designed for use in hazardous atmospheres. These
air motors comply with the applicable standards and
specifications and meet the requirements of the guidelines
of the Directive 2014/34/EU. They are intended to be used
in zones 1 and 2 where explosive atmospheres are likely to
occur.
Air supply, directional control valve and pressure regulator should
be selected based upon the air consumption of the motor.
Question and Answer IconNeed help?

Do you have a question about the Idex GAST AM Series and is the answer not in the manual?

Idex GAST AM Series Specifications

General IconGeneral
SeriesAM Series
ConstructionCast Iron
BearingsBall bearings
CoolingAir-cooled
DriveDirect drive
Inlet/OutletNPT threads

Summary

General Information

Operating Pressure Limits

Lists operating pressure limits for lubricated and LL/NLP models.

Product Use Criteria

Non-hazardous conditions

Ambient temperature limits for non-hazardous operation up to 250°F (121°C).

Hazardous conditions

Ambient temperature limits for hazardous operation up to 104°F (40°C).

Operational Guidelines

Covers protection, air supply, line size, exhaust, and bearing lubrication.

Safety Symbols and Warnings

Code Symbols Explained

Explanation of symbols for hazard, hazardous situation, and dangerous situation.

Explosion Protection Symbol

Indicates important instructions on protection against explosion.

Hazardous Area Installation Checklist

Motor ATEX Compliance Check

Verify zone, category, group, temp class, and surface temp on motor label.

Site and Ambient Conditions

Check site environment for explosives, ventilation, and ambient temperature.

Installation Safety Precautions

Injury Hazard Warning

Warning about injury hazards from rotating parts and air stream during installation.

Installation Best Practices

Ensure proper guards, wear eye protection, and follow all instructions.

Mounting

Mounting Requirements

Mount to stable base plate, use shock mounts, and install pressure regulator/shut-off valve.

Connection

Air Motor System Connections

Diagram and guidelines for connecting air lines, filter, regulator, and muffler.

Single Rotation Motor Operation

Proper airflow direction and sound absorber for single rotation motors.

Lubricated Operation Setup

Install lubricator, use correct oil, and set feed rate for optimal performance.

Air Line Sizing and Connection

Use proper fasteners and line size for efficient output and speed control.

Reversible Motor Connections

Connect 4-way valve for reversing, use sound absorber on exhaust.

OPERATION

Injury Hazard Warning

Warning about injury from product air stream and high sound levels.

Operational Safety and Best Practices

Check connections, avoid no-load high speeds, use pressure regulator, and set lubricator.

Surface Temperature Monitoring

Maximum Temperature Limits

Monitor motor surface temperature during operation, do not exceed 275°F/135°C.

MAINTENANCE

Injury Hazard Warning

Warning about injury hazards from air stream during flushing and maintenance.

Flushing Procedure

Steps for flushing the motor with approved solvent to remove contaminants.

Sound Absorber Cleaning

Instructions for cleaning muffler and felt filter, with lubrication for lubricated models.

Lubrication Procedures

Details for lubricated operation, manual, and automatic lubrication methods.

Shutdown Procedures

Steps for safely shutting down the motor and preparing for storage.

Disposal Guidelines

Information on recycling motor parts as scrap metal according to regulations.

Estimated Ball Bearing Life

Ball Bearing Life Table

Table showing estimated L10 bearing life for different air motor models.

SPUR AND WORM REDUCERS - OPERATING AND MAINTENANCE INSTRUCTIONS

General Reducer Information

Information on nameplates, lubricant types, and general maintenance for reducers.

Product Use Criteria for Reducers

Guidelines for mounting, self-locking, and shipping plugs for worm gear reducers.

Spur Gear Reducer Specifications

Details on speed range, gear reduction, end thrust, and overhung load for spur gear reducers.

Spur Gear Reducer Lubrication

Lubrication requirements and procedures for spur gear reducers based on orientation.

Worm Gear Reducer Specifications

Worm Gear Reducer Models and Ratios

Table listing worm gear reducer models, corresponding air motors, and ratios.

Output Shaft Direction Change

Procedure for Worm Gear Reducers

Step-by-step instructions for changing the output shaft direction of worm gear reducers.

TROUBLESHOOTING GUIDE

Common Problems and Remedies

Table listing common issues like low torque, low speed, and remedies.

WARRANTY

Warranty Terms and Conditions

Details Gast's 12-month warranty, exclusions, and limitations of liability.

Customer Responsibilities

Outlines customer's role in determining product suitability and warranty modifications.

Contact Information

Gast Sales and Repair Offices

Contact details for Gast Manufacturing, Gast Group Limited, and Gast Group Ltd.

Related product manuals