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Immergas EOLO Eco Series User Manual

Immergas EOLO Eco Series
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STEEkW ed 12/03 EOLO Eco kW
Technical Documentation
Technical Documentation
EOLO Eco 24-28 kW
Instantaneous wall-hung room-sealed fan-
assisted boiler with low emission of polluting
gases
EOLO Eco 24 kW
EOLO Eco 28 kW
EOLO Eco Kw is a room-sealed, fan-assisted wall-mounted
generator characterised by low polluting emissions that con-
form with the requirements of the most ecological class (class
5) established by European standards (UNI EN 297 and EN
483).
ese results are possible thanks to the special water cooled
vertical Venturi burner.
ere are two versions in the range, one with a power of 24
kW (20,640 kcal/h) and one with a power of 28 kW (24,080
kcal/h).
e regulation and the control functions are managed by an
electronic control board microprocessor drive.
anks to which the appliance can be connected to the Amico
Remote Control.
e boiler features a standard antifreeze safety device that
protects it against temperatures as low as -5°C (optional as
low as -15°C).
e hydraulic circuit features a copper water-gas
exchanger as well as a new hydraulic unit in a compound
material.
Besides the pump and 3-way electric diverter valve, that,
depending on needs, lets boiler water circulate in the central
heating system or in a stainless steel plate exchanger for the
instant production of domestic hot water, this unit also
houses the devices that control the hydraulic circuit (system
absolute pressure switch, system adjustable by-pass, etc.).
Combustion air ow into the sealed chamber and ue
extraction are ensured by a fan; the correct operation of
which is controlled by a dierential pressure switch.
General features.
e boiler functioning parameters are set by turning the control
panel knobs.
e functioning status and possible anomalies are easily signal-
led by leds on the panel.
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Immergas EOLO Eco Series Specifications

General IconGeneral
BrandImmergas
ModelEOLO Eco Series
CategoryBoiler
LanguageEnglish

Summary

EOLO Eco 24-28 kW Boiler Overview

General Features and Specifications

Description of the EOLO Eco kW boiler, including its ecological class, burner type, power variants, and control system.

EOLO Eco kW Boiler Design and Interface

Main Dimensions and Connections

Diagrams and specifications for the boiler's physical dimensions and external connection points for gas, water, and electricity.

Control Panel Layout and Indicators

Overview of the boiler's control panel, detailing buttons, knobs, and LED indicators for status and malfunctions.

EOLO Eco kW Internal Components

Key Internal Components

Detailed diagram and legend of the main internal components of the EOLO Eco kW boiler.

EOLO Eco kW Hydraulic System

Hydraulic Circuit Diagram

Schematic representation of the boiler's hydraulic circuit, illustrating water flow and component connections.

Primary Circuit Operation and Components

Primary Circuit Operation Details

Explanation of the primary circuit's heat transfer and water flow, including the 3-way valve's role.

Flow-Head Performance Graphs

Graphs illustrating the system's flow-head ratio based on pump speed and by-pass adjustment.

Boiler Circulator Details

Description and illustration of the boiler's circulator, its function, and integration.

Primary Heat Exchanger

Details on the primary water-gas exchanger, including its construction and connected probes/thermostats.

Diverter Valve Mechanism

Motorised 3-Way Diverter Valve

Explanation of the motorised 3-way diverter valve's operation, role in switching water flow, and its components.

Safety Devices and System Checks

Adjustable System By-Pass

Description of the adjustable by-pass device, its function in circulation, and adjustment method.

System Filling Unit

Details on the system filling unit, its function for pressurising the heating system, and connections.

System Pressure Switch

Explanation of the system pressure switch, its role in monitoring pressure and preventing burner operation.

Automatic Air Vent

Description of the automatic air vent, its function to expel gases from the boiler circuit.

3-Bar Safety Valve

Information on the 3-bar safety valve, its function to prevent exceeding safety pressure.

System Expansion Vessel

Details on the system expansion vessel, its role in compensating volume changes and reducing pressure changes.

Domestic Hot Water (DHW) Circuit

DHW Circuit Operation Overview

Explanation of the DHW circuit's operation, including the priority function and heat exchange process.

DHW Circuit Components

DHW Flow Switch

Explanation of the DHW flow switch, its activation trigger, and flow limiting device.

DHW Heat Exchanger

Description of the water-water heat exchanger used for DHW production, detailing its construction and connections.

Gas Circuit and Burner System

Gas Circuit Operation

Explanation of the gas circuit, burner operation, air-gas mix, and emission reduction.

Modulating Gas Valve

Details on the modulating gas valve, its coils, and pressure regulation capabilities.

Main Electrical Coils

Information on the ON-OFF type electrical coils for burner ignition and their power supply.

Modulation Coil

Description of the modulation coil's role in controlling gas valve stabiliser and outlet pressure.

Burner Assembly

Description of the burner's construction, nozzles, cooling, and diaphragm plate for optimal combustion.

Ignition Electrode

Details on the ignition electrode's function and connection to the integrated board for sparking.

Detection Electrode

Information on the detection electrode's role in detecting burner ignition and its connection.

Gas System Adjustments and Conversion

Gas Pressure Adjustments

Procedure for adjusting maximum and minimum gas pressure, including required tools and measurements.

SIT 845 Gas Valve Adjustments

Specific instructions for adjusting maximum and minimum pressure on the SIT 845 gas valve.

Gas Conversion Procedures

Steps for converting the boiler to different gas types, including nozzle changes and selector adjustments.

Flue Circuit and Air Management

Flue Circuit Operation

Explanation of flue gas path, efficiency increase, and draught diverter function.

Flue Pressure Switch

Description of the flue pressure switch, its function in detecting pressure differences for safe operation.

Air-Flue Intake Traps

Details on the air-flue intake traps for sampling combustion air and flue, and their pressure points.

Flue Pressure Switch Signal Points

Information on the pressure points used to measure signals for the flue pressure switch.

Air Inlet and Exhaust Systems

Boiler Fan Operation

Explanation of the fan's operation for flue extraction and air intake, and its control mechanism.

Air Inlet and Exhaust Systems Overview

Overview of air inlet and exhaust configurations (sealed/open chamber) and connection types.

Open Chamber Configuration (Type B22)

Details on installing the boiler outdoors in a partially protected place using the open chamber configuration.

Exhaust and Air Inlet Connections

Exhaust System Connections

Information on connecting the exhaust pipes, including push-fitting, flange types, and pipe length limitations.

Air Inlet System Connections

Details on connecting the air inlet pipes, including split system, coaxial pipes, and unused hole closure.

Sealed Chamber Configuration (Type C)

Description of connecting the boiler in a fan-assisted sealed chamber configuration, including flange and flue shutter adjustments.

Electrical Circuit Diagrams and Controls

Electrical Circuit: Central Heating Phase

Diagram illustrating the electrical connections and components active during the central heating phase.

230V AC Circuit Details

Overview of the 230V AC circuit components and their function within the boiler's electrical system.

Electrical Safety Devices and Controls

Description of key safety devices and controls within the electrical circuit, such as fuses and electrodes.

Boiler Loads and Low Voltage Circuitry

Boiler Circulator (M1)

Details on the boiler circulator, its power source, and function in primary circuit water circulation.

Ignition Electrode (E1)

Description of the ignition electrode's role in producing an electric discharge for burner ignition.

Integrated Control Board

Information on the integrated board's continuous power supply and its central control function.

Central Heating Timer (P1) (Optional)

Details on the optional central heating timer, its function in enabling/preventing operation during set intervals.

3-Way Diverter Valve (M30)

Explanation of the 3-way diverter valve's function in diverting primary circuit water flow.

Gas Valve (Y1) Coils

Information on the gas valve's main coils, their power supply, and role in allowing gas passage.

Fan (M20)

Description of the fan's function to ensure air flow and extract flue gases, and its power source.

Zone Control Unit (CZ) (Optional)

Details on the optional zone control unit for managing multiple heating zones and room thermostats.

Remote Control (CAR) (Optional)

Information on the optional remote control for managing boiler functions and settings remotely.

DHW Flow Switch (S4)

Description of the DHW flow switch's role in enabling the DHW phase and its interaction with the central heating phase.

System Pressure Switch (S5)

Explanation of the system pressure switch's function to cut power to K2 relay if pressure is too low.

Safety Devices and Operational Controls

Flue Pressure Switch (S6)

Details on the flue pressure switch's action on the integrated board for enabling/preventing burner ignition.

Main Selector Switch (R10)

Explanation of the main selector switch positions (Summer, Winter, Reset) and their functions.

External Probe (B4) (Optional)

Information on the optional external probe for detecting external temperature and adjusting system delivery.

Delivery NTC Probe (B1)

Description of the delivery NTC probe for detecting primary circuit delivery water temperature.

DHW NTC Probe (B2)

Details on the DHW NTC probe for measuring domestic hot water outlet temperature and fault signalling.

Room Thermostat (S20) (Optional)

Explanation of the optional room thermostat's role in enabling central heating based on room temperature.

Central Heating Timer (P1) (Optional)

Details on the optional central heating timer for controlling operation at set times.

Safety Thermostat (E4)

Information on the safety thermostat's function to shut off the burner when safety temperature is exceeded.

Component Loads and Power

Gas Valve Modulator (Y2)

Description of the gas valve modulator's DC signal for controlling gas pressure to the burner.

Electrical Circuit Operation Details

Electrical Circuit: Central Heating Phase Operation

Explanation of how the electrical circuit operates during the central heating phase, including component activation.

Operation with Room Thermostat

Details on how the boiler operates in central heating mode when controlled by a room thermostat.

Operation with Remote Control

Explanation of boiler operation in central heating phase when using the remote control (CAR).

Electrical Circuit: Domestic Hot Water Phase

Domestic Hot Water Phase Operation

Explanation of the electrical circuit's operation during the domestic hot water phase, including component activation.

Integrated Control Board Functionality

Integrated Board: Central Heating Operation

Detailed explanation of the integrated board's operation during a central heating request, including sequence and parameters.

Integrated Board: Special Function Operations

Integrated Board: Domestic Hot Water Operation

Explanation of integrated board response to DHW requests, including flow switch and temperature settings.

Integrated Board: Heating Antifreeze Function

Explanation of how the integrated board manages heating antifreeze requests and minimum output operation.

Integrated Board: DHW Antifreeze Function

Details on the integrated board's response to domestic hot water antifreeze requests and minimum power operation.

Integrated Board: Chimneysweep Function

Information on the 'Chimneysweep' function, its activation via the selector switch, and operational parameters.

Boiler System Inputs and Signals

Zone Control Unit (CZ) Input

Signals sent by the zone control unit regarding zone valves or external pumps.

Remote Control (CAR) Input

Signals from the remote control concerning selector switch, temperature, and requests.

DHW Flow Switch (S4) Input

Indication of ongoing request (DHW or central heating) and priority of DHW phase.

Central Heating Timer (P1) Input

Input from the timer switch enabling or preventing central heating operation at set times.

System Pressure Switch (S5) Input

Action of the pressure switch cutting power to K2 relay if primary circuit pressure is below 0.3 bar.

Flue Pressure Switch (S6) Input

Input enabling burner ignition by powering K2 relay when flues are expelled correctly.

Flame Detection Input

Signal indicating flame detection, allowing modulation coil current increase.

External Probe (B4) Input (Optional)

Resistor input varying with external temperature, enabling system delivery temperature changes.

Delivery Probe (B1) Input

Resistor input inversely proportionate to primary circuit delivery water temperature; used as limit thermostat.

DHW Probe (B2) Input

Resistor input inversely proportionate to DHW outlet temperature.

Room Thermostat (S20) Input (Optional)

Input signal enabling central heating when room temperature is below requested level.

Boiler System Outputs and Adjustments

Gas Valve Power Supply (Y1) Output

230V AC signal indicating main gas valve coils are energised.

Ignition Electrode (E1) Output

High voltage signal (16 kV) for electrical discharge at ignition electrodes.

Zone Control Unit (CZ) Output (Optional)

Signal to zone control unit indicating appliance status (DHW/heating) and CAR recognition.

Remote Control (CAR) Output (Optional)

Signal (BUS) for remote display of boiler temp, phase, alarms, and external probe temp.

Gas Valve Modulator (Y2) Output

DC signal controlling modulation coil to vary gas pressure to burner.

Circulator Relay (K3) Output

Unipolar relay controlling the circulator (M30), energised when requested.

Request Relay (K2) Output

Bipolar relay excited for burner ignition, enabling ignition via its contact.

3-Way Diverter Valve Relay (K1) Output

Relay powering the 3-way diverter valve motor (M); excited for central heating, idle for DHW.

Fan Relay (K4) Output

Unipolar relay controlling the fan (M20), excited when its operation is requested.

Central Heating Clock (P1) Output (Optional)

Allows programmer clock to be powered at 230 Vac; signal always present regardless of selector switch position.

Gas Type Selector Switch (S8)

Adapts modulating parameters to the type of gas (Natural Gas/LPG) the boiler is set for.

Boiler Safety Device Functions

Circulator/3-Way Diverter Valve Antilock

Antilock function for circulator and 3-way diverter valve after periods of inactivity.

Failed Ignition Lockout

Boiler operation interruption if flame is not detected within 10 seconds of ignition.

Flue Pressure Switch Lock (S6)

Boiler stoppage if flue pressure switch contact opens while fan is working.

Safety Thermostat Lock (E4)

Boiler operation blocked if the overheating safety thermostat contact opens.

Insufficient Circulation Safety

Burner shutdown if temperature increases rapidly due to blocked pump or low water.

Post-Circulation Pump Operation

Circulator continues working for 150 seconds after central heating, antifreeze, or 'chimneysweep' requests.

Sealed Chamber Post-Ventilation

Combustion chamber washed and fan running for 30 seconds after burner switch-off.

NTC Probe Breakage Protection

Protection against NTC probe breakage affecting central heating or DHW operation.

Delivery Overheating Ventilation

Fan switches on if delivery temperature exceeds 90°C to prevent exchanger overheating.

Boiler Indicators and Alarm Codes

Operating Indicators (LEDs and Remote Display)

Description of LED indicators and remote display codes for boiler status and operation.

Malfunction and Fault Indications

Table detailing LED flashing patterns and remote display codes for various malfunctions.

Integrated Board Programming Guide

Programmable Parameters List

List of parameters that can be programmed on the integrated board, with corresponding LED indicators.

Setting Minimum Heating Output

Instructions for setting the minimum heating output parameter using LED indicators and temperature knob.

Setting Maximum Heating Output

Instructions for setting the maximum heating output parameter using LED indicators and temperature knob.

Integrated Board: Programming Specific Parameters

Permanent Timing Reduction Setting

Setting for the electronic timer to prevent frequent burner ignition in central heating.

Central Heating Ignition Timer Setting

Instructions for setting the central heating ignition timer using LED indicators.

Delayed Central Heating Ignition Setting

Setting for delaying central heating ignition requests from room thermostat or remote control.

Central Heating Ramp Timing Setting

Setting the time for the boiler to ramp up from minimum to maximum central heating output.

Domestic Hot Water Thermostat Setting

Setting for correlated or fixed domestic hot water thermostat modes.

Circulator Function Mode Selection

Selection between intermittent or continuous circulator operation in the central heating phase.

Integrated Board: Advanced Function Settings

DHW Exchanger Preheating Setting

Enabling the DHW exchanger preheating function to maintain a constant temperature for quicker hot water supply.

Gas G110 (China Gas) Setting

Function to adjust boiler parameters for working with first family gases (China Gas).

Relay 1 Operation Settings

Configuration options for Relay 1 operation, including zone command, alarms, and gas valve status.

Relay 2 Operation Settings

Configuration options for Relay 2 operation, including remote filling, alarms, and zone commands.

Relay 3 Operation Settings

Configuration options for Relay 3 operation, including Aqua Celeris, general alarm, and heating phase.

Boiler Operating Sequences

Central Heating Phase Sequence

Step-by-step operational sequence for the central heating phase, from power on to boiler working.

Domestic Hot Water Phase Sequence

Step-by-step operational sequence for the domestic hot water phase, from power on to boiler working.

Technical Data: EOLO Eco 24 kW

24 kW Model: Electrical Connections

Technical specifications related to electrical connections for the 24 kW model.

Technical Data: EOLO Eco 28 kW

28 kW Model: Electrical Connections

Technical specifications related to electrical connections for the 28 kW model.

Variable Heat Output Performance Data

EOLO Eco 24 kW Variable Heat Output Data

Performance data for the EOLO Eco 24 kW model across various heat outputs and gas types.

EOLO Eco 28 kW Variable Heat Output Data

Performance data for the EOLO Eco 28 kW model across various heat outputs and gas types.

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