Index R200 - Page 4

Service Interval - 2.000 Operating hours...............................................................................................................41
Maintenance Summary - 2.000 Operating hours...................................................................................................42
C010 - Check maintenance logs of servicing activities..........................................................................................43
C020 - Clean and check wipers and guide rails of the work area door.................................................................. 44
C035 - Check work area door (optionally with electr. drive) and viewing glass......................................................47
C047 - Check tool clamping sets of the milling spindles (from Berg).....................................................................52
C050 - Checking and potentially replacing the cooling lubricant adapter (HSK tool mountings)............................55
C065 - Check telescopic covers and wipers..........................................................................................................57
C075 - Check outer wipers of roller guides............................................................................................................58
C080 - Check all electrical connections and drive belts of the drive motors.......................................................... 59
C130 - Replace filter on air conditioner cooling fan............................................................................................... 61
C140 - Check cooling unit for cooling lubricant..................................................................................................... 62
C155 - Check coolant............................................................................................................................................63
C190 - Clean labyrinth rings of spindles................................................................................................................ 65
C510 - Check backup data carrier.........................................................................................................................66
C520 - Check control cabinet................................................................................................................................ 67
C530 - Check wipers of Z axes on main and counter spindles.............................................................................. 68
C540 - Check cable and hose clamps for tight seating..........................................................................................70
C550 - Replace hydraulic fluid filters..................................................................................................................... 71
Service Interval - 4.000 Operating hours
...............................................................................................................73
Maintenance Summary - 4.000 Operating hours...................................................................................................74
D010 - Cleaning of the machine............................................................................................................................ 75
D020 - Check the pressure accumulator............................................................................................................... 77
D050 - Check the lubrication system.....................................................................................................................78
D060 - Check the pneumatic system.....................................................................................................................80
D077 - Check tool clamping sets of the milling spindles (from Berg)..................................................................... 83
D095 - Check main and counter spindles..............................................................................................................86
D125 - Replace cooling lubricant adapter (HSK tool mountings)...........................................................................91
D170 - Check the system for reconditioning the cooling lubricant......................................................................... 93
D180 - Check fire extinguishing system (visual inspection)...................................................................................94
D330 - Replace belts and check belt tension........................................................................................................ 95
D370 - Check and potentially replace the end position dampers...........................................................................99
D440 - Replacing hydraulic fluid..........................................................................................................................101
D500 - Perform data backup............................................................................................................................... 105
D520 - Check control cabinet and cable assemblies (visual inspection)............................................................. 106
D640 - Check setting of electrical fuses.............................................................................................................. 108
Table of contents
II
Maintenance Instructions
R200
LR1702.10181 - 05.06.2019