Index R200 - Page 6

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Maintenance Instructions

R200

LR1702.10181 - 05.06.2019

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Table of Contents3
Preface7
General Notes7
Safety Instructions8
Service Interval - Care Activities11
Maintenance Summary - Care Activities12
A010 - Check Work Area Door and Viewing Glass13
A020 - Check Hydraulic System (Visual Inspection)15
A040 - Check Pneumatic System (Visual Inspection)17
A070 - Check Filter on Air Conditioner Cooling Fan19
A075 - Checking Fill Levels of the Fluid Tanks20
A080 - Clean and Lubricate Clamping Device23
A090 - Check Electrical Lines (Visual Inspection)25
A095 - Visual Inspection of All Fluid Lines and Electrical Cables26
A100 - Clean Cooling Lubricant Outlet on Clamping Cylinder27
A110 - Clean Filter Screens on Chip Conveyor28
A120 - Check Cooling Lubricant (Visual Inspection)30
A127 - Check Coolant32
A130 - Check Work Area Light (Visual Inspection)34
A145 - Maintenance of HSK Clamping Sets (from Berg)35
A170 - Clean Telescopic Covers and Wipers36
A180 - Clean the Work Area37
A260 - Cleaning the Chip Conveyor38
A270 - Maintenance on Non-Contact Tool Monitoring System Renishaw NC-441
A280 - Clean Labyrinth Ring of Spindles43
A285 - Clean Spindle Cover of the Motorized Milling Spindle (Labyrinth Ring)44
Service Interval - 2.000 Operating Hours47
Maintenance Summary - 2.000 Operating Hours48
C010 - Check Maintenance Logs of Servicing Activities49
C020 - Clean and Check Wipers and Guide Rails of the Work Area Door50
C035 - Check Work Area Door (Optionally with Electr. Drive) and Viewing Glass53
C047 - Check Tool Clamping Sets of the Milling Spindles (from Berg)58
C050 - Checking and Potentially Replacing the Cooling Lubricant Adapter (HSK Tool Mountings)61
C065 - Check Telescopic Covers and Wipers63
C075 - Check Outer Wipers of Roller Guides64
C080 - Check All Electrical Connections and Drive Belts of the Drive Motors65
C130 - Replace Filter on Air Conditioner Cooling Fan67
C140 - Check Cooling Unit for Cooling Lubricant68
C155 - Check Coolant69
C190 - Clean Labyrinth Rings of Spindles71
C510 - Check Backup Data Carrier72
C520 - Check Control Cabinet73
C530 - Check Wipers of Z Axes on Main and Counter Spindles74
C540 - Check Cable and Hose Clamps for Tight Seating76
C550 - Replace Hydraulic Fluid Filters77
Service Interval - 4.000 Operating Hours79
Maintenance Summary - 4.000 Operating Hours80
D010 - Cleaning of the Machine81
D020 - Check the Pressure Accumulator83
D050 - Check the Lubrication System84
D060 - Check the Pneumatic System86
D077 - Check Tool Clamping Sets of the Milling Spindles (from Berg)89
D095 - Check Main and Counter Spindles92
D125 - Replace Cooling Lubricant Adapter (HSK Tool Mountings)97
D170 - Check the System for Reconditioning the Cooling Lubricant99
D180 - Check Fire Extinguishing System (Visual Inspection)100
D330 - Replace Belts and Check Belt Tension101
D370 - Check and Potentially Replace the End Position Dampers105
D440 - Replacing Hydraulic Fluid107
D500 - Perform Data Backup111
D520 - Check Control Cabinet and Cable Assemblies (Visual Inspection)112
D640 - Check Setting of Electrical Fuses114
Service Interval - 5 Years115
Maintenance Summary - 5 Years116
I020 - Replace the Pressure Accumulator117
Service Interval - 8 Years119
Maintenance Summary - 8 Years120
J120 - Replacing the Viewing Glass121

Index R200 - Page 6

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