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Ingersoll-Rand 100-200 User Manual

Ingersoll-Rand 100-200
93 pages
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Before installation or starting the compressor for the
first time, this manual should be studied carefully to
obtain a clear knowledge of the unit and of the duties
to be performed while operating and maintaining the
unit.
RETAIN THIS MANUAL WITH UNIT.
This Technical manual contains IMPORTANT SAFETY
DATA and should be kept with the air compressor at
all times.
125-200 HP/90-160 KW
SINGLE STAGE
AND
100-200 HP/75-160 KW
TWO STAGE UNITS
OPERATORS/
INSTRUCTION MANUAL
OPTIONS
FORM: APDD 738B
November 2002
More Than Air. Answers.
Online answers: http://www.air.irco.com
Phone: 1-800-526-3615
CCN: 80440415 REV: B

Table of Contents

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Ingersoll-Rand 100-200 Specifications

General IconGeneral
BrandIngersoll-Rand
Model100-200
CategoryAir Compressor
LanguageEnglish

Summary

Warranty

Safety and Warnings

Safety Precautions

Lists critical safety measures and warnings before operation or maintenance.

Installation

Ventilation

Details requirements for proper air circulation and heat dissipation around the unit.

Piping

Covers guidelines for connecting air and coolant lines, emphasizing material compatibility and safety.

Electrical Installation

Covers the process of connecting electrical power and wiring to the compressor.

Intellisys Operating Instructions

Intellisys

Intellisys Controls

Details the functions of the buttons and indicators on the Intellisys control panel.

Display Screen

Explains the layout and information presented on the Intellisys display screen.

Operator Setpoints

User-adjustable variables that control compressor operation and performance settings.

Sensor Calibration

Procedure for ensuring accurate readings from system sensors by recalibrating them.

Warnings

Alerts indicating potential issues that require operator attention but do not cause shutdown.

Alarms

Critical alerts that cause the compressor to stop, indicating a serious operational problem.

Scheduled Preventative Maintenance

Maintenance Schedule

A timetable detailing recommended maintenance tasks based on operating hours or time intervals.

Inlet Air Filter

Instructions for checking, cleaning, and replacing the air intake filter element.

Coolant Filter

Guidance on monitoring and changing the coolant filter to maintain system integrity.

Coolant

Information on coolant types, change intervals, and safe procedures for draining and refilling.

Motor Lubrication

Guidelines for relubricating the drive and fan motors based on their frame size and operating hours.

Systems

Coolant System

Explanation of how the coolant circulates, is controlled, and filtered for optimal cooling.

Compressed Air System

Details the components and airflow path for compressed air from intake to discharge.

Coolant/Air Separation System

Describes the function of the separator tank and element in removing coolant from the air.

Capacity Control

Explanation of the three selectable modes for managing compressor output based on air demand.

Troubleshooting

Options

Integral Sequencing

Configures compressors to sequence operation, with one unit leading and others following.

Reference Drawings

Water Quality Recommendations

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