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Ingersoll-Rand SS4L5 User Manual

Ingersoll-Rand SS4L5
17 pages
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Owners Manual
Manual del usuario
ES
Manuel de l’utilisateur
FR
Owners Manual
EN
Single Stage Reciprocating Air Compressor
Model SS4L5
80448251
Revision &
+BOVBSZ20
R
ELEASED 31
/
Jan
/
2020 19:25:50 GM
T
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Ingersoll-Rand SS4L5 Specifications

General IconGeneral
ModelSS4L5
Horsepower5 hp
Max Pressure175 psi
Number of Cylinders2
Voltage230V
Pump TypeCast Iron
Phase1

Summary

General Information

Introduction

Provides safe and reliable instructions for installation, operation, and maintenance of the air compressor.

Application

Details the compressor's suitability for various tools and lists required accessories for specific applications.

Additional References

Explains measurement units and standards, such as U.S. customary and metric conversions, used in the manual.

General Safety Rules

Critical Safety Warnings

Highlights severe risks like carbon monoxide exposure and the unsuitability for breathing air applications.

Operational Safety Precautions

Covers warnings for hot surfaces, moving parts, fire, explosion, high pressure, and electrical shock.

High Pressure Air Hazards

Specific warnings about high-pressure air, safety valve modifications, bursting risks, and electrical shock.

Selecting A Location

General Considerations

Guidance on selecting a clean, dry, and well-lighted indoor area with adequate space and accessibility.

Temperature Requirements

Details ideal operating temperatures and precautions for cold or freezing conditions.

Humid Area Precautions

Considerations for humid environments and potential issues like sludge formation in the pump.

Noise Management

Advice on managing noise levels and potential solutions like vibration isolators or silencers.

Permanent Mounting Procedures

Step-by-step guide for securely mounting the compressor to a solid, flat, and level surface.

Air Inlet Filter Installation

Instructions for installing the air inlet filter, emphasizing not operating without it.

Discharge Piping Installation

General Guidelines

Guidelines for installing discharge and condensate piping, including material compatibility.

Condensate Discharge Piping

Requirements for condensate piping, disposal regulations, and proper routing.

Electrical Wiring and Connections

General Requirements

Ensuring compatibility of motor rating, power supply, phase, and hertz for safe operation.

Wire Size and Safety

Guidance on selecting proper wire size and safety precautions for electrical installation.

Fuses and Wiring Schematic

Information on fuse ratings, circuit breakers, and a diagram of the wiring schematic.

Compressor Lubrication

Initial Oil Fill

Crucial instruction to add oil before operation and warnings about lubricant types.

Synthetic Lubricant Recommendation

Recommendation for using Ingersoll Rand synthetic compressor lubricant from start-up.

Operation

Alternate Lubricants

Details on using petroleum-based lubricants and their properties for compressor operation.

Filling Procedures

Step-by-step guide for filling the compressor crankcase with the correct amount of oil.

General Operation Notes

Information on continuous duty operation and the impact of lubricant type on usage limits.

Initial Start-Up Procedure

Steps for the first-time startup, including pressure switch and service valve setup.

Normal Start-Up Procedure

How to start the compressor for subsequent uses after initial setup.

Shutdown Procedure

Steps to follow when finishing operation, including bleeding air and draining condensate.

Maintenance

Routine Maintenance Schedule

Daily, weekly, and monthly maintenance tasks for optimal performance and longevity.

Filter Element Replacement

Instructions for removing, cleaning, and installing a new air filter element.

Oil Change Procedure

Steps for draining and refilling the compressor oil, including cleaning the exterior.

Belt Tensioning and Alignment

Procedures for checking and adjusting belt tension and pulley alignment for optimal performance.

Troubleshooting - Performance Issues

Piston and Cylinder Wear

Addresses issues related to abnormal wear of pistons, rings, and cylinders, and their causes.

Reduced Air Delivery

Diagnoses and resolves problems causing a drop in air delivery, such as leaks or filter issues.

Unit Speed Issues

Covers problems with the unit failing to reach or maintain operating speed due to various factors.

Overheating and Noise

Addresses causes and solutions for excessive heat and noise during operation.

Starting and Stopping Problems

Troubleshoots issues with excessive starting and stopping cycles or failure to start.

Leaks and Condensate Issues

Identifies and resolves air leaks, check valve failures, and excessive condensate problems.

Additional Troubleshooting

High Oil Consumption

Addresses causes of excessive oil usage, such as lubricant type or worn components.

Knocking and Rattling Sounds

Diagnoses and resolves causes of knocking or rattling noises, including belt and bearing issues.

Electrical and Motor Issues

Troubleshoots flickering lights, motor overloads, and starting failures related to electrical systems.

Moisture and Lubricant Appearance

Covers issues related to moisture in the crankcase and the appearance of the lubricant.

Specific Troubleshooting Scenarios

Oil in Discharge Air

Addresses oil pumping issues in the discharge air, caused by lubricant or component wear.

Shaft Seal Oil Leak

Diagnoses and resolves oil leaks from the shaft seal or crankshaft.

Safety Relief Valve Operation

Troubleshoots issues with the safety/relief valve popping or malfunctioning.

Warranty and Liability

Manufacturer Warranty

Details the warranty periods for equipment and replacement parts.

Warranty Exclusions

Specifies conditions and factors excluded from the warranty coverage.

Limitation of Liability

Outlines the extent of the company's liability and disclaims other warranties.

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