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Ingersoll-Rand SS3 - User Manual

Ingersoll-Rand SS3
24 pages
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22204911
Revision E
February 2019
Save These Instructions
Reciprocating Air Compressors
Engine Driven Wheelbarrow SS3, SS5
Owners Manual with Parts List
Owners Manual with Parts List
EN
Manual del propietario con la lista de piezas
Manuel du propriétaire avec liste des pièces
FR
ES
RELEASED 13/Feb/2019 14:38:46 GMT

Other manuals for Ingersoll-Rand SS3

Questions and Answers

Summary

CONSUMER INFORMATION SHEET

INSTALLATION, OPERATION, MAINTENANCE & TROUBLESHOOTING OVERVIEW

Overview of key operational and maintenance aspects for the compressor.

ABOUT THIS MANUAL

GENERAL SAFETY PRECAUTIONS

Essential safety guidelines to prevent injury and property damage during operation.

SAFETY INFORMATION

INTAKE AIR HAZARDS

Information on potential hazards related to intake air quality for user safety.

ELECTRICAL HAZARDS

Details on risks associated with hazardous voltage and proper electrical safety.

MECHANICAL HAZARDS

Warnings regarding moving parts and hot surfaces to prevent injury.

PRESSURE AND BURSTING HAZARDS

Critical safety information concerning high pressure air and risk of bursting.

ADDITIONAL SAFETY PRECAUTIONS

Further safety measures and operating restrictions for compressor use.

INSTALLATION

COMPRESSOR LUBRICANT COMPATIBILITY

GENERAL INSTALLATION REQUIREMENTS

PIPING AND FITTINGS SAFETY

Ensuring piping and fittings meet pressure and temperature requirements for safety.

COMPRESSOR LUBRICATION

GASOLINE ENGINE COMPRESSOR INSTALLATION

COMPRESSOR PUMP FILLING AND CHECK

ENGINE LUBRICATION AND FUEL

TRANSPORTING GASOLINE ENGINE UNITS

COMPRESSOR OPERATION

START-UP AND SHUT-DOWN PROCEDURES

Step-by-step guide for safely starting and stopping the compressor.

COMPRESSOR MAINTENANCE

COMPRESSOR PUMP OIL CHANGE

COMPRESSOR PUMP OIL CHANGE PROCEDURE

Steps for draining old oil and refilling the compressor pump with new lubricant.

COMPRESSOR BELT ADJUSTMENT

AIR RECEIVER TANK INSPECTION

AIR RECEIVER TANK INSPECTION AND REPLACEMENT

Recommendations for scheduling tank inspections and safety warnings.

COMPRESSOR TROUBLESHOOTING

COMMON PROBLEMS AND CORRECTIVE ACTIONS

A guide to identifying and resolving frequent compressor malfunctions.

PROBLEM CHECK POINTS AND SOLUTIONS

Detailed breakdown of possible causes and solutions for operational issues.

WARRANTY AND LIABILITY INFORMATION

WARRANTY TERMS AND CONDITIONS

Details of the manufacturer's warranty period, coverage, and exclusions.

LIMITATION OF LIABILITY

Legal limitations on the company's liability for damages and claims.

Summary

CONSUMER INFORMATION SHEET

INSTALLATION, OPERATION, MAINTENANCE & TROUBLESHOOTING OVERVIEW

Overview of key operational and maintenance aspects for the compressor.

ABOUT THIS MANUAL

GENERAL SAFETY PRECAUTIONS

Essential safety guidelines to prevent injury and property damage during operation.

SAFETY INFORMATION

INTAKE AIR HAZARDS

Information on potential hazards related to intake air quality for user safety.

ELECTRICAL HAZARDS

Details on risks associated with hazardous voltage and proper electrical safety.

MECHANICAL HAZARDS

Warnings regarding moving parts and hot surfaces to prevent injury.

PRESSURE AND BURSTING HAZARDS

Critical safety information concerning high pressure air and risk of bursting.

ADDITIONAL SAFETY PRECAUTIONS

Further safety measures and operating restrictions for compressor use.

INSTALLATION

COMPRESSOR LUBRICANT COMPATIBILITY

GENERAL INSTALLATION REQUIREMENTS

PIPING AND FITTINGS SAFETY

Ensuring piping and fittings meet pressure and temperature requirements for safety.

COMPRESSOR LUBRICATION

GASOLINE ENGINE COMPRESSOR INSTALLATION

COMPRESSOR PUMP FILLING AND CHECK

ENGINE LUBRICATION AND FUEL

TRANSPORTING GASOLINE ENGINE UNITS

COMPRESSOR OPERATION

START-UP AND SHUT-DOWN PROCEDURES

Step-by-step guide for safely starting and stopping the compressor.

COMPRESSOR MAINTENANCE

COMPRESSOR PUMP OIL CHANGE

COMPRESSOR PUMP OIL CHANGE PROCEDURE

Steps for draining old oil and refilling the compressor pump with new lubricant.

COMPRESSOR BELT ADJUSTMENT

AIR RECEIVER TANK INSPECTION

AIR RECEIVER TANK INSPECTION AND REPLACEMENT

Recommendations for scheduling tank inspections and safety warnings.

COMPRESSOR TROUBLESHOOTING

COMMON PROBLEMS AND CORRECTIVE ACTIONS

A guide to identifying and resolving frequent compressor malfunctions.

PROBLEM CHECK POINTS AND SOLUTIONS

Detailed breakdown of possible causes and solutions for operational issues.

WARRANTY AND LIABILITY INFORMATION

WARRANTY TERMS AND CONDITIONS

Details of the manufacturer's warranty period, coverage, and exclusions.

LIMITATION OF LIABILITY

Legal limitations on the company's liability for damages and claims.

Overview

This document serves as an owner's manual and parts list for Reciprocating Air Compressors, specifically the Engine Driven Wheelbarrow models SS3 and SS5. It provides comprehensive instructions for installation, operation, and maintenance, along with troubleshooting guidance and a detailed list of parts and accessories.

Function Description

The Reciprocating Air Compressors, models SS3 and SS5, are designed to generate compressed air for a variety of air tools. These are engine-driven units, indicating they operate independently of an electrical power source, making them suitable for mobile or remote applications. The compressors are capable of continuous duty operation, with the duration depending on the type of lubricant used: 100% continuous duty with Ingersoll Rand synthetic lubricant, and 60% continuous duty (maximum 36 minutes of pumping per hour, not exceeding 10 cycles per hour) with petroleum lubricant. The core function involves a compressor pump that draws in ambient air, compresses it, and stores it in a receiver tank for later use. The engine provides the power to drive the compressor pump.

Usage Features

The manual outlines a clear and safe operational procedure for these air compressors. Installation:

  • Location Selection: Emphasizes choosing a clean, dry, well-lighted area with ample ventilation, proper cooling air flow, and accessibility. A minimum distance of 12 inches (30 cm) from walls is recommended, and the unit should be as level as possible to prevent fuel spillage.
  • Temperature Considerations: Ideal operating temperatures are between 40°F (4°C) and 100°F (37.8°C). In colder conditions, protection for safety/relief valves and drain valves from freezing is crucial.
  • Humid Areas: Addresses the potential for moisture and sludge formation in the lubricant in humid environments, especially unheated areas with large temperature changes. Solutions include increased ventilation or longer operating intervals.
  • Noise Considerations: Advises consulting local officials for acceptable noise levels and suggests using vibration mounts, intake silencers, relocation, or total enclosures/baffle walls to reduce excessive noise.
  • Isolator Pads: Instructions are provided for installing isolator pads on all four feet using self-tap screws to reduce vibration.
  • Inlet Air Filter: Stresses the importance of operating with an air inlet filter and provides guidance for installation.
  • Discharge Piping: Warns against using plastic pipe, rubber hose, or lead-tin soldered joints in the compressed air system. It also requires installing a properly-sized ASME approved safety/relief valve if any restrictions are added to the compressor discharge. Compatibility of downstream piping materials with Ingersoll Rand Synthetic Lubricant is highlighted.
  • Battery Connection (for electric start models): Detailed steps are provided for connecting a 12-volt battery with specific CCA and Ah ratings to the starter solenoid terminal and ground bolt, along with recommendations for cable size and length. A circuit fuse location is noted for troubleshooting electric start issues.
  • Compressor Controls (Gasoline Engine): Describes the constant speed control mechanism where the unloader slows down the engine and stops pumping when maximum pressure is reached, and resets to full speed when pressure drops.
  • Compressor Pump Filling: Instructions for filling the crankcase with lubricant until it reaches the top thread of the oil fill opening and the top of the sight glass, specifying capacities for SS3 (1 pint/0.5 liters) and SS5 (2.1 pints/1 liter).
  • Engine Lubrication and Fuel: Directs users to the engine operator's manual for specific lubrication and fuel requirements. Operation:
  • Normal Start-Up: Involves turning the regulator adjusting knob counter-clockwise, attaching accessories, and utilizing the automatic unloader valve with its "Cold Start" feature to reduce engine starting torque. The engine is started and run according to its manual, and the tank is allowed to build to maximum pressure before adjusting the regulator for desired output.
  • Shut-Down: Includes following engine shutdown instructions, closing the regulator knob, removing accessories, slowly releasing tank pressure, draining moisture from the tank, and turning off the fuel shut-off valve for transport.

Maintenance Features

The manual provides a structured maintenance schedule and specific procedures to ensure the longevity and safe operation of the compressor. General Maintenance:

  • Safety Precaution: Emphasizes disconnecting the spark plug wire and releasing air pressure before any maintenance.
  • Disposal of Parts: Notes that used maintenance parts (lubricating oil, filters, separators) may contain regulated substances and must be disposed of according to local, state, and federal laws.
  • Engine Maintenance: Directs users to the engine owner's manual for specific engine maintenance schedules and procedures.
  • Authorized Service: States that any service operations not covered in the manual should be performed by authorized service representatives. Maintenance Schedule:
  • Daily or Before Each Operation:
    • Check lubricant level and fill as needed.
    • Drain receiver tank condensate.
    • Check for unusual noise and vibration.
    • Ensure beltguards and covers are securely placed.
    • Ensure the area around the compressor is free from debris and flammable materials.
    • Inspect air filter element (clean/replace if necessary).
  • Weekly/Monthly:
    • Inspect for air leaks using soapy water.
    • Check tightness of screws and bolts.
    • Clean exterior.
  • 3 Months/500 Operating Hours (whichever comes first): Change petroleum lubricant while the crankcase is warm.
  • 12 Months/2000 Operating Hours (whichever comes first): Change synthetic lubricant while the crankcase is warm.
  • Replace Filter Element: Periodically replace the air filter element. Specific Maintenance Procedures:
  • Compressor Pump Oil Change: Instructions for draining old lubricant and refilling with new, following the pump filling procedures.
  • Belt Adjustment:
    • Checking Belt Tension: Advises occasional checks, especially for new belts, and describes a quick check by observing a slight bow in the slack side of the belt during operation.
    • Tensioning Belts: Details how to adjust belt tension by loosening engine anchor screws and moving the engine away from the pump, or using a tensioning bolt if equipped. Provides a table with deflection, minimum, and maximum tension values for SS3 and SS5 models.
  • Tank Inspection: Recommends a certified tank inspection within the first five years of compressor service and mandates taking the receiver out of service if not inspected within 10 years. Warns against modifying or repairing rusted tanks due to explosion risk.
  • Filter Replacement (SS3 & SS5): Detailed steps for disassembling and reassembling the air filter housing, including instructions for staggering intake holes to minimize foreign matter entry. Troubleshooting:
  • A comprehensive table lists common problems (e.g., abnormal piston wear, air delivery drops, high oil consumption, knocking/rattling), their possible causes (e.g., clogged filters, loose belts, inadequate ventilation, incorrect lubricant), and corresponding solutions (e.g., clean/replace, adjust tension, relocate unit, drain/refill lubricant). Kits & Accessories:
  • Start-Up Kits: Contains synthetic lubricant, air filter elements, and engine parts for initial setup and first-year maintenance.
  • Crankcase Heater Kit: Recommended for ambient temperatures below 32°F (0°C) to facilitate cold starts.
  • Multi-Purpose Air Hoses: Heavy-duty, lightweight hoses designed for 300 PSIG working pressure.
  • Air Filter Elements: Replacement elements for SS3 and SS5.
  • Engine Parts: Lists common engine-related maintenance items like oil and filters.
  • Step Saver Kits: Provides all necessary parts for common repairs such as piston ring or valve replacement, including gaskets and seals.

Ingersoll-Rand SS3 Specifications

General IconGeneral
Horsepower3 HP
Tank Capacity60 gallons
Max Pressure135 PSI
Voltage230V
Pump TypeSingle-stage
Power SourceElectric
CFM @ 90 PSI11.3 CFM
Tank Size60 gallons
PhaseSingle-phase

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