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Ingersoll-Rand SSR UP6-7.5 User Manual

Ingersoll-Rand SSR UP6-7.5
48 pages
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C.C.N. : 80445273
REV. : A
DATE : OCTOBER 2008
SSR UP5-4, UP5-5.5, UP5-7.5, UP5-11c
50 Hz
SSR UP6-5, UP6-7.5, UP6-10, UP6-15c
60 Hz
OPERATION AND MAINTENANCE MANUAL
This manual contains
important safety information
and must be made available
to personnel who operate
and maintain this machine.
Refer all communications to the nearest Ingersoll Rand Full Service Distributor.

Table of Contents

Questions and Answers:

Ingersoll-Rand SSR UP6-7.5 Specifications

General IconGeneral
ModelSSR UP6-7.5
TypeRotary Screw
Power Output7.5 HP
Free Air Delivery25.5 CFM
Voltage208-230/460 V
Phase3
Weight550 lbs
Air Delivery25.5 CFM
Voltage Range208-230/460 V
Tank SizeN/A (Tankless)

Summary

Safety Information and Manual Usage

Warranty Details and Registration

Foreword and Document Scope

Intended Use and Prohibited Modifications

Outlines intended uses, prohibited modifications, and safety warnings.

General Safety Precautions and Hazards

DANGER, WARNING, CAUTION Hazard Levels

Explains hazard levels and instructions for safe operation and maintenance.

Compressed Air Handling and Safety

Details dangers of compressed air, pressure relief, and safe handling.

Breathing Air and Flammable Gas Warnings

Warns against using compressed air for breathing and operating in flammable gas areas.

Safety Guidelines, Materials, and Disposal

Electrical Safety and Qualified Personnel

Emphasizes that electrical work should only be done by qualified electricians.

Installation and Handling Diagrams

Installation Guidelines and Handling Precautions

UP-Series Tank Mounted (80 Gal) Dimensions

Installation Guidelines for Tank Mounted Units

UP-Series Tank Mounted (120 Gal) Dimensions

Installation Guidelines for 120 Gal Tank Mounted Units

UP-Series Tank Mounted (272 Litres) Dimensions

Installation Guidelines for 272 Litres Tank Mounted Units

UP-Series Tank Mounted (500 Litres) Dimensions

Installation Guidelines for 500 Litres Tank Mounted Units

Plant Location and Piping Requirements

Compressor Specifications: 60Hz Models

Compressor Specifications: 50Hz Models

Electrical Data: UP6 Series (60Hz)

Electrical Data: UP5 Series (50Hz)

Electrical Installation Notes and Cautions

General Operation and Safety Precautions

Compressor Design, Operation, and Cooling

Describes the single-stage screw compressor, its operating range, and cooling system.

Compressor Controls and Operation Modes

Automatic Start & Stop Control Function

Explains the automatic start/stop function based on receiver tank pressure.

Dual Control: Automatic vs. Constant Speed

Details how to select between automatic and constant speed control.

Operating Panel Features and Procedures

Starting and Stopping Procedures

Outlines the procedure for starting and stopping the compressor.

Maintenance Schedule for UP Series

Daily and Initial Maintenance Checks

Lists maintenance tasks for daily checks and initial operation.

Monthly and Annual Maintenance Tasks

Details monthly and annual service requirements for filters, belts, and inspections.

4-Year and 8-Year Service Interval Items

Specifies components for replacement at 4-year or 8000-hour intervals.

Routine Maintenance Procedures and Safety

Pre-Maintenance Safety Checks

Safety checks and precautions before commencing any maintenance.

Coolant and Filter Maintenance Procedures

Top Up Coolant Procedure

Step-by-step guide for adding coolant to the system.

Coolant Change and Filter Replacement

Instructions for safely draining, refilling coolant and replacing the filter.

Air Filter Element Replacement

Instructions for replacing the air filter element.

Separator, Cooler, and Belt Maintenance

Separator Element and Cooler Cleaning

Steps for replacing the separator element and cleaning the cooler.

Belt Tension Checking and Adjustment

Details how to check and adjust belt tension.

Electric Drain Valve Maintenance

Dryer and Moisture Separator Maintenance

Air Filter Replacement and Separator Maintenance

Instructions for replacing air filter elements and maintaining the moisture separator.

Troubleshooting: Common Compressor Problems

Compressor Start, Shutdown, and Current Issues

Covers problems like failure to start, periodic shutdowns, and current draw.

Pressure, Dewpoint, and Ice Formation Issues

Troubleshoots high discharge pressure, low system pressure, high dewpoint, and ice formation.

Troubleshooting: Advanced Issues and Cautions

Over-Temperature, Coolant, and Noise Issues

Deals with compressor trips due to temperature and excessive coolant consumption.

Leaks, Valve Problems, and Belt Issues

Covers shaft seal leaks, pressure relief valve, and belt issues.

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