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Ingersoll 4016 - User Manual

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Ingersoll
COMPACT
TRACTORS
3012,3014,3016,
3018,
3018PS
4016, 4020,
4020PS
Operator's
Manual
8-
59130
QUALITY IN
THE
AMERICAN TRADITION
Ingersoll
Equipment
Co., Inc. Winneconne, Wisconsin 54986-9576
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Summary

SAFETY MESSAGES

General Operation Safety

Covers essential safety practices for operating the tractor, including controls, passenger policy, work area, and shutdown procedures.

Slope and Terrain Safety

Safety guidelines for operating on uneven terrain, slopes, and avoiding hidden obstacles for safe tractor use.

Fuel Handling and Storage Safety

Fuel Handling and Storage Safety

Guidelines for safe handling, storage, and fueling of gasoline to prevent fire and explosion hazards.

Vehicle and Attachment Maintenance Safety

Emphasizes regular maintenance, keeping fasteners tight, and inspecting for damage to ensure safe operation.

Mowing and Operation Safety

Specific safety instructions for mowing operations, including visibility, maintenance, and personal safety gear.

Highway Travel and General Precautions

Highway Travel and General Precautions

Covers safe practices for highway use, general operator responsibilities, and pre-operation checks for safety.

Hillside Operation Warning

Warns about the dangers of improper tractor operation on hillsides and slopes, urging adherence to instructions.

Trailer Transport and Hydraulic System Safety

Safety procedures for transporting the tractor on trailers and handling high-pressure hydraulic systems.

Steering and Battery Safety

Guidance on adjusting steering for safety and precautions when working with the tractor battery.

Battery Safety and Handling

Battery Safety and Handling

Detailed safety warnings concerning battery hazards like explosions, acid burns, and electrical shock.

Jump Starting and Tire Pressure Safety

Procedures and warnings for jump-starting, tire inflation, clutch break-in, and operating under the influence.

HILLSIDE (SLOPE) OPERATION

Understanding Slope Operation Risks

Emphasizes the dangers of improper tractor operation on hillsides and slopes, promoting safe practices.

Learning Safe Tractor Operation

Guides the operator on learning controls, understanding terrain, and using judgment for safe tractor operation.

Terrain Knowledge and Speed Control

Stresses the importance of knowing the terrain, identifying obstacles, and maintaining slow, controlled speeds.

Driving on Hills and Slopes

Driving on Hills and Slopes

Provides specific instructions for driving on hills, ramps, and slopes, emphasizing operator judgment.

Compensating for Operating Condition Changes

Explains how to adjust for changes in weight distribution and surface conditions affecting tractor operation and safety.

TO THE OWNER

Maintenance Importance and Dealer Support

Highlights the importance of maintenance and assures the owner of dealer support for parts and assistance.

Manufacturers Design Rights

States the manufacturer's right to alter designs and specifications without prior notification.

Regulatory Notices

Provides information on regulations regarding spark arresters and radio interference, particularly for Canadian use.

Manual Content Disclaimer

Informs the user that the manual covers multiple models and illustrations may vary from their specific tractor.

PRODUCT IDENTIFICATION NUMBER (P.I.N.) OR SERIAL NUMBER

Identifying Your Tractor and Engine

Instructs the user on the necessary information (model, serial numbers) to provide when requesting parts or service.

Tractor Model Identification

Lists specific tractor models and their corresponding Product Identification Number (PIN) ranges.

Directional Terminology

Clarifies the meaning of directional terms used within the manual relative to the operator's position.

OPERATING INSTRUCTIONS

Operating Controls and Instruments Overview

Introduces the tractor's controls and instruments, emphasizing safety and proper operation from the seat.

Ignition Key and Starter Switch Operation

Details the procedures for using the ignition key to start, run, and stop the tractor engine.

Choke Operation

Explains how to operate the choke lever for cold starts and normal engine running conditions.

Throttle Operation

Describes how to adjust engine speed using the throttle lever for starting, operating, and fuel efficiency.

Headlights Operation

Instructions on how to turn the tractor's headlights on and off.

Battery Voltage Indicator Light

Battery Voltage Indicator Light

Explains the function of the battery indicator light and when to address a low voltage condition.

Hour Meter Usage

Details the function of the hour meter for tracking operating time and scheduling maintenance.

Brake Pedal Operation

Explains how to use the brake pedal for stopping the tractor and its effect on the travel control lever.

Parking Brake Lock Engagement

Instructions for engaging and disengaging the parking brake lock mechanism.

Hydraulic Attachment Lift Lever

Describes how to operate the hydraulic lift lever for raising, lowering, and floating attachments.

Attachment Drive (PTO) Switch

Explains how to engage and disengage the attachment drive (PTO) switch and its safety interlock.

Dual Range Transaxle (Early Style)

Dual Range Transaxle (Early Style)

Guides the user on selecting low, neutral, and high ranges for the early style dual range transaxle.

Dual Range Transaxle (Current Style)

Provides instructions for selecting low, neutral, and high ranges for the current style dual range transaxle.

Travel Control Lever Operation

Travel Control Lever Operation

Details how to operate the travel control lever for stopping, forward, and reverse movement, including safety features.

PRESTARTING CHECK LIST

Pre-Operation Safety Checks

Outlines essential safety checks and precautions to perform before starting the tractor.

Basic Prestart Checks

Lists fundamental checks for fuel, oil, air cleaner, and controls before operating the tractor.

Fueling Precautions

Provides critical safety advice for handling and fueling the tractor with gasoline.

BREAK-IN PROCEDURE

Tractor Break-in Process

Explains the importance of controlled break-in, proper lubrication, and oil level checks for engine longevity.

STARTING PROCEDURE (Operating the Tractor)

General Starting Safety

Highlights crucial safety measures to follow before and during the tractor starting process.

Step-by-Step Starting

Provides a detailed sequence of actions for safely starting the tractor engine.

Starting Procedure Warnings

Warns against unsafe starting methods and emphasizes the need for proper attachment manual consultation.

STOPPING PROCEDURE (OPERATING THE TRACTOR)

General Stopping Safety

Covers essential safety precautions related to stopping the tractor and leaving it unattended.

Step-by-Step Stopping

Details the correct sequence of actions for safely stopping the tractor engine and engaging the parking brake.

Muffler Bang Prevention

Provides a tip to prevent muffler bangs by closing the choke simultaneously with engine shutdown.

OPERATING PROCEDURE (OPERATING THE TRACTOR)

Initial Tractor Operation

Guides first-time operation on a flat area and selecting appropriate gear ranges for different tasks.

Load and Equipment Safety

Advises on safe practices when pulling loads or using heavy equipment, including hitch points and weight distribution.

Gear Shifting and Range Selection

Explains how to change gear ranges and the importance of correct positioning to prevent gear damage.

Throttle and Speed Control

Details throttle use for speed control and emphasizes fuel efficiency by avoiding engine lugging.

Forward Travel Operation

Forward Travel Operation

Instructions for engaging and controlling forward travel, including stopping procedures.

Reverse Travel Operation

Guidelines for engaging and controlling reverse travel, emphasizing caution and speed control.

Hillside and Slope Driving Precautions

Critical safety advice for operating on slopes, including preventing wheel lift, rollovers, and managing traction loss.

Turning and Speed Reduction on Slopes

Advises on reducing speed and selecting lower gears before turning or operating on slopes to maintain control.

Attachment Engagement Safety

Safety instructions for engaging the attachment drive, emphasizing clutch protection by managing throttle speed.

Attachment Operation Notes

Specific operating notes for lawnmower, tiller, and snowcaster attachments, plus a reminder to read attachment manuals.

TROUBLESHOOTING GUIDE

Engine Will Not Start Troubleshooting

Identifies common causes and solutions for the engine failing to start.

Engine Lacks Power Troubleshooting

Lists potential reasons and fixes for the engine experiencing a loss of power.

Engine Will Not Run Troubleshooting

Addresses issues where the engine stops unexpectedly during operation or when specific controls are used.

PREVENTIVE MAINTENANCE

Importance of Preventive Maintenance

Emphasizes the significance of preventive maintenance for ensuring the tractor's longevity and optimal performance.

TRACTOR MAINTENANCE CHART

Daily Maintenance Checks

Details daily checks for hydraulic oil level and cleaning the oil cooler for optimal tractor performance.

25-Hour Maintenance Checks

Outlines lubrication and maintenance tasks to be performed every 25 operating hours.

50-Hour Maintenance Checks

Specifies maintenance procedures required at 50-hour intervals, including lubrication and battery checks.

100-Hour Maintenance Checks

Details the maintenance task of checking the two-speed transaxle oil every 100 hours.

500-Hour Maintenance Checks

Lists major maintenance tasks, including oil and filter changes, to be done every 500 operating hours.

CAPACITIES

Hydraulic System and Transaxle Capacities

Provides the oil capacities for the tractor's hydraulic system and transaxle.

Engine Crankcase Capacities

Lists the oil capacities for both ONAN and Briggs & Stratton engine crankcases.

Fuel Tank Capacity

States the fuel tank capacity of the tractor.

SPECIFICATIONS

Onan Engine Specifications

Details the technical specifications for Onan engines used in specific tractor models.

Briggs & Stratton Engine Specifications

Lists the technical specifications for Briggs & Stratton engines used in various tractor models.

Electrical System Specifications

Provides specifications for the tractor's electrical system components like battery, starter, and alternator.

Transaxle and Speed Range Specifications

Details the transaxle type, differential, and forward/reverse speed ranges for different tractor models.

OVERALL MEASUREMENTS

Tire Specifications and Pressure

Lists tire types, sizes, plies, and recommended inflation pressures for the tractor.

Tractor Dimensional Specifications

Provides key physical dimensions and weight specifications for different tractor models.

WIRING DIAGRAM (VANGUARD ENGINE)

Vanguard Engine Wiring Harness

Illustrates the wiring harness and color code for Vanguard engines used in specific tractor models.

WIRING DIAGRAM (VANGUARD ENGINE) - 3018, 4014, 4016 MODELS

Vanguard Engine Wiring for 3018, 4014, 4016 Models

Shows the wiring diagram and color code for Vanguard engines in 3018, 4014, and 4016 models with PTO.

WIRING DIAGRAM (ONAN ENGINE)

Onan Engine Wiring Diagram

Presents the wiring diagram and color code for Onan engines used in 3018PS, 4020, and 4020PS models.

STORAGE BATTERY

Battery Safety Precautions

Detailed safety warnings concerning battery hazards like explosions, acid burns, and electrical shock.

Battery Maintenance

Guides on maintaining battery water levels, checking for leaks, and identifying overcharging issues.

Adding Water to Battery

Instructions for properly adding water to the battery and ensuring it mixes with the electrolyte.

Battery Cap Maintenance

Advice on maintaining battery caps to ensure proper ventilation and prevent pressure buildup.

Cable Terminals and Battery Posts

Cable Terminals and Battery Posts

Procedures for cleaning and maintaining battery terminals and posts to ensure good connection.

Idle Battery Maintenance

Guidance on maintaining a battery during periods of infrequent tractor use.

Jumper Cable and Booster Battery Usage

Instructions and safety precautions for using jumper cables and a booster battery to start the tractor.

Jump Starting Warning

Crucial warning about the correct procedure for jump-starting the tractor to avoid damage or injury.

HEADLIGHTS

Headlight Bulb Replacement

Step-by-step guide for replacing a headlight bulb, including reassembly and grounding.

FUSE

Fuse Location and Replacement

Explains the location of the main fuse and provides instructions for its removal and replacement.

ATTACHMENT DRIVE CLUTCH BREAK-IN PROCEDURE

Clutch Break-in Steps

Details the procedure for burnishing the clutch lining to ensure normal wear life.

BRAKE

Brake Linkage Lubrication

Instructions for lubricating the brake linkage pivot points to ensure smooth operation.

Brake Adjustment Procedure

Explains how to check and adjust the tractor's brakes for proper stopping performance.

FUEL

Fuel Recommendations

Advises on the type of gasoline to use, including octane ratings and unleaded fuel benefits.

Fuel Handling Safety

Reinforces safe practices for handling gasoline, including fueling procedures and avoiding ignition sources.

Fuel Storage and Additives

Provides guidance on fuel storage, additives, and the importance of using alcohol-free gasoline to prevent damage.

HYDRAULIC OIL

Hydraulic Oil Level Check

Explains how to check and maintain the correct hydraulic oil level in the reservoir.

Hydraulic System Oil Change Procedure

Details the step-by-step process for draining, filling, and checking the hydraulic system oil.

Recommended Hydraulic Oil Viscosity

Recommends oil types and viscosities based on air temperature for the hydraulic system.

HYDRAULIC OIL COOLER

Hydraulic Oil Cooler Maintenance

Emphasizes daily cleaning and obstruction checks for the hydraulic oil cooler to prevent overheating.

HYDRAULIC OIL FILTER

Hydraulic Oil Filter Replacement

Outlines the procedure for replacing the hydraulic oil filter, including necessary checks and preparation.

SEAT

Seat Adjustment Procedure

Provides instructions for adjusting the seat position for operator comfort.

Seat Maintenance

Covers regular cleaning, protection from weather, and minor repair of the tractor seat.

TRANSAXLE

Transaxle Oil Change

Specifies the interval for changing the transmission (transaxle) oil.

Transaxle Oil Level and Fill Locations

Identifies the locations of the oil drain, level check, and fill plugs for the transaxle.

Transaxle Oil Type and Viscosity

Details the recommended oil type, viscosity, and capacity for the transaxle.

CHASSIS LUBRICATION

Chassis Lubrication Points

Lists the chassis lubrication points and the recommended frequency for greasing.

Greasing Procedure

Provides instructions on how to properly apply grease to lubrication fittings, including using the correct grease type.

STEERING ADJUSTMENT

Steering Gear Play Adjustment

Guides on adjusting steering gear free play, emphasizing the need for clearance and checking linkage components.

Steering Gear Shim Adjustment

Details the process of adjusting steering gear free play by adding or removing shim washers.

TOE-IN ADJUSTMENT

Toe-in Adjustment Procedure

Explains how to measure and adjust the toe-in of the front wheels for proper alignment.

MANUAL ORDERING PROCEDURE

Manual Availability

Informs the user about the types of manuals available from the manufacturer.

Required Information for Ordering

Lists the essential information needed to correctly order manuals for the tractor and attachments.

How to Place an Order

Provides contact information and instructions for ordering manuals, including delivery estimates.

Ingersoll 4016 Specifications

General IconGeneral
BrandIngersoll
Model4016
CategoryTractor
LanguageEnglish

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