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Ingersoll 4021 - User Manual

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COMPACT TRACTORS
4018, 4021, 4023
4218, 4221, 4223
Operator’s Manual 8-61220
Ingersoll Tractor Co. Portland, Maine 04103
casecoltingersoll.com
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Summary

Safety Messages

Disengage Attachment Power

Disengage power to attachments when transporting or not in use.

Unattended Vehicle Precautions

Take precautions when leaving the vehicle unattended, like setting parking brake.

Slope Operation Safety

Reduce speed and exercise caution on slopes and in sharp turns to prevent tipping.

Know Controls and Stop Quickly

Know controls and how to stop quickly by reading the owner's manual.

Additional Safety Messages

Handle Gasoline Safely

Handle gasoline with care as it is highly flammable.

Maintain Operating Condition

Keep the vehicle and attachments in good operating condition.

Dismounting Precautions

Set parking brake, shut off engine, remove key before dismounting.

Safe Driving Speed

Drive at a speed slow enough to ensure safety and complete control.

More Safety Precautions

Hydraulic System Pressure

Hydraulic systems are highly pressurized; escaping oil can cause serious injury.

Tire Pressure Warning

Too much tire pressure can cause tire or rim failure.

Hillside Operation Danger

Improper operation on hillsides and slopes can be dangerous.

Battery and Operator Safety

Jumpstart Precautions

Procedure for jumpstarting, connecting cables, and safety warnings.

Operator Impairment Warning

Never operate machine while under the influence of drugs or alcohol.

Reverse Mowing Caution

Do not mow in reverse unless absolutely necessary.

Hillside (Slope) Operation

Warning on Hillside Operation

Improper operation on hillsides and slopes can be dangerous.

Learn Tractor Operation Characteristics

Understand engine power, steering, braking, and other operational aspects.

Know the Terrain and Obstacles

Inspect area for obstacles like rocks, ruts, and holes before operating on slopes.

Operate Safely on Slopes

Maintain slow speed, use low gear, drive forward downhill, and turn downward.

Operator Judgment and Experience

Operator's judgment is key; avoid slopes if in doubt. Inexperienced operators should not use slopes.

Compensating for Operating Changes

Compensate for Operating Condition Changes

Adjustments to attachments or weight change tractor characteristics.

Tractive Conditions and Slippery Areas

Tractive conditions vary with weather and terrain; slippery areas need caution.

Judgment in Safe Operation

Final word in safe operation rests on judgment; stay off slopes if in doubt.

To the Owner

Importance of Maintenance

Follow manual for efficient and long-lasting tractor operation.

Dealer and Parts Information

Information on authorized dealers and replacement parts.

Regulatory and Identification Notices

Includes spark arrestor, Canadian radio interference, and identification terms.

Product Identification Number (P.I.N.) or Serial Number

Key Information for Parts and Service

Lists key numbers: Tractor Model, P.I.N., Engine Model, Engine Serial, Engine Specification.

Tractor Model and P.I.N. Location

Figure 2 shows location of tractor model and product identification number.

Engine Number Locations

Figure 3 shows location of engine numbers on Briggs & Stratton engine.

Operating Instructions

Ignition Key and Starter Switch

How to start, run, and stop the engine using the ignition key.

Choke and Throttle Controls

How to operate choke and throttle for engine starting and speed control.

Headlights and Control Familiarity

Operating headlights and becoming familiar with all controls.

More Operating Instructions

Battery Indicator and Hour Meter

Understanding the battery light and using the hour meter for maintenance.

Brake and Parking Brake Lock Operation

How to use the brake pedal and engage the parking brake lock.

Hydraulic Attachment Lift Lever

How to lift, lower, and float attachments using the lever.

Attachment Drive (PTO) Switch

How to engage and disengage the PTO switch for attachments.

Additional Operating Controls

Attachment Drive Reverse Override

Safety feature that stops attachments when reversing; how to override.

Dual Range Transaxle Operation

How to select Low, Neutral, and High ranges for the transaxle.

Direction Control Lever Operation

Direction Control Lever (4000 & 4200 Series)

How to stop, start forward/reverse travel using the levers/pedals.

Prestarting Check List

General Pre-Start Safety Checks

Read manual, know controls, check shields, clear area.

Fuel Handling and Smoking Precautions

Handle gasoline carefully, do not smoke near fuel.

Specific Pre-Start Item Checks

Checks for fuel, oil, air cleaner, and controls.

Break-in Procedure

Engine Break-in Process

Controlled break-in for satisfactory engine service using load and time guidelines.

Engine Oil Level During Break-in

Check oil every five hours; avoid overfilling.

Starting Procedure

Seat Position and Safety Precautions

Operate from seat only; avoid loose clothing.

Pre-Start Lever, Switch, and Throttle Setup

Set controls (travel lever, PTO, choke, throttle) before starting.

Ignition Key Operation and Engine Start

Use ignition key to start; release immediately after engine runs.

Engine Warm-up and Hydraulic System Care

Warm engine and hydraulic system before loading.

Operator Attention and Towing Warning

Give undivided attention; do not start by pushing or towing.

Stopping Procedure

Return Controls to Neutral

Move travel control lever or release pedal to neutral position.

Complete Stop and Parking Brake

Ensure tractor is stopped; use brake pedal and engage parking brake lock.

Engine Cool-down and Shutdown

Pull throttle to slow, permit engine to cool, turn key to OFF.

Unattended Vehicle Shutdown

Disengage PTO, lower attachment, neutral, parking brake, stop engine, remove key.

Operating Procedure

Initial Operation and Gear Selection

Operate on flat area first; select LOW for working/hillsides, HIGH for transport.

Heavy Equipment and Load Handling

Use care with loads; use approved hitch points, limit loads, turn sharply.

Forward and Reverse Travel

Engage and control forward/reverse travel using levers and pedals.

Slope Operation Safety Notes

Do not stop/start suddenly on hillsides; mow down slope face.

Advanced Operating Procedures

Hillside Operation Specifics (4000 Series)

Lever movement, stopping, and brake pedal interaction for 4000 series on hills.

Rear Wheel Slip and Overload

Turn front wheels downhill if rear wheels slip on slope.

Turning and Attachment Engagement

Reduce speed before turning; engage drive before loading attachment.

Reverse Operation with Attachment

Do not drive in reverse with attachment operating unless necessary.

Troubleshooting Guide

Engine Will Not Start Issues

Common causes like PTO engagement, fuel, spark plugs, and their solutions.

Engine Lacks Power Issues

Issues like choke, air cleaner, fuel, and overheating, with remedies.

Engine Will Not Run Issues

Engine stopping when off seat or in gear, and related issues.

Preventive Maintenance

Importance of Regular Maintenance

Essential for keeping the tractor in top operating condition.

Daily Operation vs. Maintenance Tasks

Manual covers daily operation and maintenance/adjustment instructions.

Engine Manual Reference

Refer to engine manual for specific engine maintenance and adjustment.

Tractor Maintenance Chart

Hydraulic System Maintenance and Capacities

Daily checks, oil changes, filter replacement, and system capacities.

Lubrication Points and Schedule

Greasing points like spindles, pivot pin, steering gear at specified intervals.

Transaxle, Fuel Tank, and Engine Capacities

Procedures for transaxle oil and capacities for fuel and engine oil.

Specifications

Briggs & Stratton Vanguard Engine Specs

Details on make, model, bore, stroke, RPM, clearances, and spark plugs.

Transaxle, Speed Range, and Tire Specs

Details on transaxle type, speed ranges, tire size, and pressure.

Tire Pressure Warning

Warning about over-inflating tires, which can cause failure.

Overall Measurements

Tractor Dimensions

Overall length, wheel base, and overall height.

Hood Height and Ground Clearance

Rear hood height and minimum ground clearance at the gear case.

Wheel Tread and Turning Radius

Front and rear wheel tread measurements and tractor turning radius.

4200 Series Wiring Diagram

Electrical System Component Layout

Diagram shows connections for headlights, PTO, ignition, battery, etc.

Wire Color Code

Key to understanding wire colors used in the diagram.

4000 Series Wiring Diagram

Electrical System Connections

Diagram illustrating wiring for starter, lights, switches, and PTO.

Wiring Color Code List

Comprehensive list of wire colors and their meanings.

Battery

Battery Removal and Installation Precautions

Disconnect negative cable first, connect negative cable last.

Battery Terminals and Posts Maintenance

Keep terminals clean and tight; remove corrosion with wire brush.

Idle Battery Care

Charge battery regularly to maintain voltage above 10.5V to prevent freezing.

Jumper Cables and Booster Battery Use

Procedure for jumpstarting, connection sequence, and safety precautions.

Battery Safety Warnings

DANGER: Explosive charges; CAUTION: Live parts, acid.

Headlights

Headlight Bulb Replacement

Step-by-step guide to remove and install headlight bulbs.

Fuse

Fuse Location and Replacement

The 30 amp fuse protects circuits; how to remove and install.

Attachment Drive Clutch Break-in Procedure

Clutch Lining Burnishing Procedure

Steps for engaging and disengaging the clutch at different throttle speeds.

Brake

Brake Linkage Lubrication

Apply oil to pivot points; avoid oil on brake lining or drum.

Brake Adjustment Procedure and Caution

Adjust shim washers for free play, ensuring no binding.

Fuel

Recommended Fuel Type and Octane

Use clean, fresh, regular no-lead gasoline with minimum octane ratings.

Gasoline Handling and Storage Precautions

Handle with care; never store with gas in a building near flame.

Fuel System Component Damage Warning

Avoid gasoline containing alcohol, as it damages fuel system components.

Hydraulic Oil

Hydraulic Oil Change Interval and Viscosity

Change oil every 500 hours; use appropriate viscosity based on temperature.

Hydraulic Oil Level Maintenance

Keep oil level 5-6 inches from filler neck; avoid over/under filling.

Hydraulic System Oil Draining Procedure

Steps to drain hydraulic oil by pumping it out via drain plug.

Hydraulic Oil Cooler

Cooler Cleaning and Obstruction Check

Keep cooler clean and unobstructed daily to prevent overheating.

Hydraulic Oil Filter

Hydraulic Oil Filter Replacement

Replace filter every 500 hours or when oil is contaminated.

Seat

Seat Adjustment and Maintenance

Adjust seat position and perform regular cleaning and protection.

Transaxle

Transaxle Oil Change and Type

Change oil every 500 hours; specifies type and viscosity.

Chassis Lubrication

Lubrication Points and Frequency

Apply grease to front wheel spindles, bearings, pivot pin, steering gear every 25 hours.

Grease Type and Application

Use multi-purpose grease; wipe fittings before applying.

Steering Adjustment

Steering Gear Adjustment Procedure and Caution

Adjust shim washers for free play, ensuring no binding.

Toe-in Adjustment

Toe-in Measurement and Adjustment

How to measure and adjust front wheel toe-in for proper alignment.

Manual Ordering Procedure

Manual Availability and Types

Parts, Operator's, and Service manuals available from Ingersoll Tractor Co.

Placing a Manual Order

Contact local dealer or company; provide model/serial numbers.

Order Information and Delivery

Charges for postage, handling, C.O.D.; allow 2-3 weeks for delivery.

Ingersoll 4021 Specifications

General IconGeneral
BrandIngersoll
Model4021
CategoryTractor
LanguageEnglish

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