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InoTec CPS 220/20/J-SV/J-SKU User Manual

InoTec CPS 220/20/J-SV/J-SKU
126 pages
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Montage- und Betriebsanleitung
Zentralbatteriesystem
CPS 220 / 20 / J-SV / J-SKÜ
CPS 220 / 64 / J-SV / J-SKÜ
TFT Touch Steuerteil
Mounting- and Operating Instructions
Central Battery System
CPS 220 / 20 / J-SV / J-SKÜ
CPS 220 / 64 / J-SV / J-SKÜ
TFT Touch controller
Sicherheitstechnik GmbH

Table of Contents

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InoTec CPS 220/20/J-SV/J-SKU Specifications

General IconGeneral
BrandInoTec
ModelCPS 220/20/J-SV/J-SKU
CategoryController
LanguageEnglish

Summary

Central Battery System

Central Battery System Overview

Introduction to the central battery system, covering models CPS 220/20 and CPS 220/64.

Safety Instructions

Product Description

Assembly, connection

Assembly

Instructions for the physical assembly and mounting of the system components.

CPS 220/20 …, CPS 220/64 …, CPUS 220/64 …, CPUSB 220/64/16, CPUSB 220/64/8 …

Assembly steps for connecting electronics and battery cabinets for various system models.

CPUSB 220/64/1 …

Specific assembly instructions for the CPUSB 220/64/1 system.

CPS 220/20 …, CPS 220/64 …, CPUS 220/64 …, CPUSB 220/64/16, CPUSB 220/64/8 …

Electrical connection details for various CPS, CPUS, and CPUSB system configurations.

TFT Steuerteil Touchdisplay

Product description

Detailed description of the TFT controller's user interface, features, and capabilities.

Settings

Device

Settings for configuring device-specific parameters like type, destination, and blocking.

Network

Configuration settings for the device's network connection and communication.

Learn mode

Procedure for learning reference values for circuits and luminaire addresses.

Programming

Direct connection PC with TFT touch controller

Steps for establishing a direct PC connection to the TFT touch controller for configuration.

Programming at the TFT Touch controller

Procedure for programming luminaires and change-over devices directly via the TFT Touch controller.

Tests

Initial tests

Requirements for initial tests of the emergency lighting system according to standards.

Start function test (FT)

Procedure for starting a function test to check luminaire operability.

Recurring safety tests on electrical systems

Procedures for recurring safety tests on the electrical systems as per national guidelines.

Safety instructions

Repairs

Instructions stating that repairs must only be carried out by authorized INOTEC personnel.

Product description

CPS 220/64, CPS 220/20, CPUS 220/64

Overview of central battery systems CPS 220/64, CPS 220/20, and sub-station CPUS 220/64.

CPUSB 220/64/16, CPUSB 220/64/8 – 1, CPUSB 220/64/8 – 9, CPUSB 220/64/1 – 2A, CPUSB 220/64/1 – 4A

CPUSB 220/64/1 – 2x2,5A/24V

CPUSB 220/64/1 - 2,5A/24V

Batteries

Batteries

Specifications and requirements for stationary lead-acid batteries used with the system.

CPUSB 220/64/16, CPUSB 220/64/8 – 1, CPUSB 220/64/8 – 9, CPUSB 220/64/1 – 2A, CPUSB 220/64/1 – 4A, CPUSB 220/64/1 - 2,5A/24V

Technical specifications for various CPUSB models, detailing modules, connections, and dimensions.

Technical specifications for various CPUSB models, detailing modules, connections, and dimensions.

CPUSB 220/64/1 …

Mounting on battery rack

Electrical connection

Detailed instructions for making electrical connections within the system.

System structure

Overview of the system's electrical architecture, including substations and BUS connections.

CPS 220/20 …, CPS 220/64 …, CPUS 220/64 …, CPUSB 220/64/16, CPUSB 220/64/8 …

Network connection — X1

Instructions for connecting the main power supply (X1) to the system, including single and 3-phase configurations.

Device bus IB2 - X2

Connection details for the IB2 device bus (X2) for external components.

Device bus IB3 – X2 (optional)

Instructions for connecting the optional IB3 device bus (X2) for specific modules.

External databus RTG - X2

.Additional devices - X8

Connection terminals for additional modules like RIF5, LSA8.1, and DPÜ on terminal rail X8.

Final circuits - X3

Connecting luminaires to the final circuits on terminal rail X3.

Final circuits CP24V 2x2,5A - X5

Connecting 24V INOTEC LEDs to the final circuits on terminal rail X5.

Final circuits CP D.E.R. - X4

Battery connection

Procedure for connecting the battery wires to the fuses, ensuring correct polarity.

Change-over devices CP 4x2A/CP 2x4A/ CP 1x6A in Joker technology

Instructions for replacing circuit modules in Joker technology, emphasizing voltage-free state.

Change-over devices CP 2x2.5A / 24V

Change-over devices CP D.E.R. 2x2.5A

Circuit modules may only be replaced in a voltage free state!

Warning about replacing circuit modules only when the system is de-energized.

CPUSB 220 / 64 / 1 …

Circuit separating module (SKW)

Addressing

Procedure for assigning a unique address to BUS sub stations via the address switch.

Additional components

RIF 5

Description of the RIF 5 module for signalling contacts and remote switching.

The remote switching circuit and the 24V current loop can be monitored for short circuit and interruption by a monitoring loop function (module). A Zener terminal is switched in the loop concerned for this purpose.

Proper installation of the Zener terminal for loop monitoring on the last three-phase monitoring module in series to the switching contact.

Proper installation of the Zener terminal for loop monitoring on the last three-phase monitoring module in series to the switching contact.

Battery management system BCS

BCS Sensor

Description and status indication of the BCS sensor, including LEDs and addressing.

BCS-Modul

Overview of the BCS module's LCD display, buttons, and functions.

LSA 3.1 / LSA 8.1

LSA 3.1

Description and connection details for the LSA 3.1 module.

Activating the integrated DPÜ/B function on the LSA 8.1 module via microswitch.

Activating the integrated DPÜ/B function on the LSA 8.1 module via microswitch.

Configuring the controller to report sub-DB failure when the input channel loop is interrupted.

DPÜ/B

DPÜ/B.2

Monitoring mains voltage at sub-distribution boards using DPÜ/B.2 modules.

LOMO

LOMO

Loop monitoring module for detecting short circuits and line interruptions in safety lighting circuits.

INOWeb

Operation

Guide to operating the INOWeb interface for monitoring system status and luminaires.

Repeater function

Circuit monitoring loop function

Wiring instructions for using the current loop for local switching of a BUS substation.

Pogramming loop monitoring (SLÜ)

Commissioning

Checking the connections

Procedure for checking all connections, including BUS, data lines, and external assemblies.

Insulation measuring

Instructions for performing insulation measurements on final circuits according to VDE 0100.

Energising the central battery system

Switch on the mains power

Step 1: Switch on the mains power supply.

Switch on the charger

Step 2: Switch on the charger unit.

Insert the battery fuses

Step 3: Insert the battery fuses after all other connections are made.

De-energise the central battery system

Block system (block E + M)

Step 1: Block the system to prevent accidental activation.

Remove the battery fuses

Step 2: Remove the battery fuses before disconnecting power.

Switch off the mains power

Step 3: Switch off the mains power supply.

Explanation of components icons

Battery management system (BCS):

Icon for the Battery Management System (BCS) monitoring battery blocks.

Operation

Main menu

Overview of the main menu structure and its different sections on the TFT controller.

Status display

Explanation of the status display indicating the system's operational status.

Function buttons

Explanation of the function buttons used to access different menu areas.

Status display

Function buttons

Division of function buttons into luminaire, battery, and component sections.

Division of function buttons into luminaire, battery, and component sections.

Luminaires

BUS-level menu (IB1/IB2)

Accessing the BUS level menu to view change-over devices and final circuits.

Change-over device menu:

Final circuit menu

Final circuit detailed view

Luminaire menu

Detailed view of luminaires

Submenu displaying status information for individual luminaires, including destination and operation mode.

Detailed view of luminaires (24V)

Battery

Accessing detailed data for the battery, BCS system, and shunt.

Battery

Battery:

Accessing detailed information about the BCS system and individual battery blocks.

Components

SLÜ menu

Accessing the SLÜ menu for current loop and remote switch configuration.

RIF menu

Simultaneous switching of mains and emergency luminaires using LSA8/LSA 3.1 modules.

Simultaneous switching of mains and emergency luminaires using LSA8/LSA 3.1 modules.

DPÜ/B menu

Installation and communication of DPÜ/B modules for monitoring general lighting supply voltage.

Installation of DPÜ/B modules in sub-distribution boards for monitoring general lighting supply voltage.

Menu bar

Menu

Opening the main menu by activating the menu button.

Testing the isolation test equipment (ISO test)

Battery duration test (DT)

Test deep discharge protection

Functions

Block

Procedure for blocking the device, preventing operation.

Release

Confirm manual reset

Procedure for confirming a manual reset after power failure.

Exit deep discharge protection

Procedure to deactivate deep discharge protection after it has been activated.

Start charging

Procedure to manually restart the charging process.

Failure info

Show BCS logbook

USB

Load configuration

Save configuration

Procedure for saving the current system configuration to a USB flash memory.

Save Logbook / BCS Logbook

Update

Procedure for updating the controller software using a USB flash drive.

The communication parameters can be seen and/or changed in the corresponding areas IP, Subnet mask, Gateway, MAC, RTG address and HTML connection.

Learn mode

SKÜ circuits

Procedure for learning reference values for final circuits with circuit monitoring (SKÜ).

SV circuits

Procedure for automatic detection of luminaires in individual luminaire monitoring (SV).

Fan control

Programming

Methods for programming the system via USB, LAN, or INOTEC Konfigurator software.

INOTEC Konfigurator

Information on how to download and use the INOTEC Konfigurator software.

Direct connection PC with TFT touch controller

Configuration of TFT touch controller

Detailed steps for configuring the TFT touch controller's network settings for PC communication.

Activate the button of the IP address,

Configuration of PC at Windows 7

Steps to configure network settings on a Windows 7 PC for communication with the controller.

Activate the element “Internet protocol version 4(TCP/IPv4)” by mouse click.

Enabling IP address configuration by selecting 'Use following IP address'.

Enabling IP address configuration by selecting 'Use following IP address'.

Programming at the TFT Touch controller

Programming luminaires and change-over devices directly through the TFT Touch controller.

Programming luminaires and change-over devices directly through the TFT Touch controller.

Password protection for programming to prevent unauthorized configuration changes.

Password protection for programming to prevent unauthorized configuration changes.

In the programming mode it is possible to select / unselect change-over devices via a dropdown menu.

Programming luminaires by selecting the circuit and navigating to the luminaire level.

Programming luminaires by selecting the circuit and navigating to the luminaire level.

After completing the programming, you have to exit the programming mode by clicking the menu button and selecting “Disable programming”.

Device Desti nation Text

E-Mail Events

Defining events that trigger automated email notifications from the system.

SMTP Server:

Specifying the SMTP server IP address or name for email configuration.

TLS (SSL):

Enabling or disabling TLS/SSL encryption for secure data transfer.

TLS port:

Configuring the TLS port number for secure email communication.

E-Mail sender adress:

Entering the sender's email address for outgoing notifications.

E-Mail recipi ent Adress:

POP3 Server:

Specifying the POP3 server IP address or name for receiving emails.

Login user name:

Entering the login user name for email access.

Login Pass word:

Setting a new login password, recommended to avoid special characters.

Six-monthly tests

Battery inspection and monitoring.

Procedures for regular inspection and monitoring of batteries and operating devices.

Defective battery blocks must be replaced immediately!

Customer Service

Before contacting the customer service due to a failure, please check the following:

Pre-contact checks for customer service when a failure occurs, including checking luminaire failures.

Check for luminaire failures

Steps to check for luminaire failures via the controller's menu.

Start function test:

Procedure to start a function test from the controller's menu.

OR:

If luminaire failures are present, the illuminants must be replaced and a function test carried out.

Action to take if luminaire failures are present: replace illuminants and perform a function test.

Insulation error

Procedure for checking final circuits in case of an insulation error.

Failure still present?

Contacting the local agent if failures persist, providing necessary information.

Glossary

Battery control system

System for monitoring and logging battery block voltage and temperature using BCS sensors.

Battery duration test

Test to check if the battery meets the rated operating time, disconnecting automatically upon deep discharge detection.

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