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Invacare PLATINUM 5 Service Manual

Invacare PLATINUM 5
100 pages
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Service Manual
DEALER: Keep this manual. The procedures in this manual
MUST be performed by a qualified technician.
For more information regarding
Invacare products, parts, and services,
please visit www.invacare.com
Platinum™Series
Platinum 5
Platinum 10
Platinum XL - 5 Liter
Oxygen Concentrator
Model IRC5LX, IRC10LX (HomeFill™II Compatible)
Model IRC5LXO
2
, IRC10LXO
2
(With SensO
2
®and HomeFill II Compatible)

Table of Contents

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Invacare PLATINUM 5 Specifications

General IconGeneral
BrandInvacare
ModelPLATINUM 5
CategoryOxygen Equipment
LanguageEnglish

Summary

Accessories

Special Notes

Features

Typical Product Parameters

Section I - Important Safeguards

Important Safeguards

General safety precautions for operating the oxygen concentrator.

Maintenance

Guidance on routine upkeep and service intervals for the unit.

Radio Frequency Interference

Information regarding the effects of RFI on electronic equipment.

To Reduce the Risk of Burns, Electrocution, Fire or Injury to Persons

Specific safety warnings to prevent hazards during operation.

Section 2 - Installation/Sequence of Operation

Installation/Verification of Battery Free Power Loss Alarm

Steps to check and verify the battery-free power loss alarm.

Sequence of Operation

Step-by-step description of the unit's functional flow.

SensO2 Oxygen Sensor Technology - Ceramic Zirconia Sensor

Explanation of the SensO2 oxygen sensor technology.

Technical Description

Detailed technical explanation of the oxygen sensor's function.

Operating Sequence

How the SensO2 system operates during use.

Section 3 - Pneumatic Diagram

Section 4 - Troubleshooting

NORMAL OPERATION

Baseline status indication for normal unit function.

POWER LOSS

Diagnosis and solutions for power supply failures.

POWER LOSS: (Continued)

Further details and solutions for power loss issues.

INTERNAL POWER LOSS SENSO2:

Specific power loss troubleshooting for SensO2 models.

HIGH PRESSURE:

Troubleshooting steps for high pressure conditions.

4-way Valve:

Troubleshooting specific to the 4-way valve component.

LOW PRESSURE:

Troubleshooting steps for low pressure conditions.

Defective Parts:

Identifying and addressing failed component parts.

Unit not operating:

Diagnostic steps for a unit that fails to start.

LOW CONCENTRATION:

Troubleshooting low oxygen concentration output.

LOW CONCENTRATION (Continued)

Continued troubleshooting for low oxygen concentration.

FLUCTUATING FLOW:

Diagnosing and resolving inconsistent flow rates.

UNIT EXCESSIVELY LOUD:

Troubleshooting and resolving excessive operational noise.

UNIT OVERHEATS:

Diagnosing and addressing unit overheating issues.

OXYGEN PURITY:

Troubleshooting issues related to oxygen purity.

UNIT NOT OPERATING,

Further diagnostic steps for a non-operational unit.

UNIT OPERATING,

Troubleshooting specific operational states of the unit.

Section 5 - Cabinet

Removing Cabinet

Procedure for removing the unit's exterior cabinet.

Section 6 - Preventive Maintenance

Cleaning the Cabinet Filter

Instructions for cleaning the main cabinet air filters.

Replacing the Outlet HEPA Filter

Procedure for replacing the outlet HEPA filter.

Replacing the Compressor Inlet Filter

Procedure for replacing the compressor inlet filter.

Replacing the Throttling Muffler

Procedure for replacing the throttling muffler.

Cleaning the Heat Exchanger

Instructions for cleaning the heat exchanger.

Section 7 - Compressor

Replacing Compressor Assembly

Procedure for replacing the entire compressor unit.

Replacing Capacitor

Step-by-step guide to replacing the compressor capacitor.

Rebuilding the Thomas Model 2650 and 2660 Compressor - Platinum 5 and 10 Models

Detailed instructions for rebuilding specific compressor models.

Platinum XL Model - Rebuilding the Gast Compressor

Detailed instructions for rebuilding the Gast compressor.

Removing Compressor and Compressor Heads

Steps for initial disassembly of the compressor.

O-ring, Intake Valve Keeper and Valve Keeper Strip

Procedure for removing/installing valve strips and O-rings.

Piston Cup

Procedure for replacing the piston cup component.

Installing the New Intake Valves, Exhaust Valves With Limiters

Procedure for installing new intake and exhaust valves.

Installing the New Retainer Plates, Cups and Cylinders

Procedure for installing new cylinder assembly parts.

Installing the New Head Cover Gaskets and O-Ring Gaskets

Procedure for installing new head cover and O-ring gaskets.

Installing the Head Cover

Final steps for assembling the compressor head.

Section 8 - P.E. Valve

Replacing P.E. Valve

Procedure for replacing the Pressure Equalization (P.E.) valve.

Section 9 - Sieve Beds

Replacing Sieve Beds

Procedure for replacing the sieve bed components.

Section 10 - Check Valves

Replacing Check Valves

Procedure for replacing the directional check valves.

Section 11 - Regulator

Replacing Regulator

Procedure for replacing the pressure regulator.

Adjusting Regulator

Steps for setting the correct pressure output.

Section 12 - Heat Exchanger

Replacing Heat Exchanger

Procedure for replacing the heat exchanger.

Section 13 - Control Panel

Removing Control Panel

Procedure for removing the control panel assembly.

Section 14 - Cooling Fan

Replacing Cooling Fan

Procedure for replacing the unit's cooling fan.

Section 15 - P.C. Board

Replacing P.C. Board

Procedure for replacing the Printed Circuit Board.

Section 16 - Transformer

Replacing Transformer Assembly

Procedure for replacing the transformer assembly.

Section 17 - On/Off Switch

Replacing On/Off Switch

Procedure for replacing the power switch.

Section 18 - Flowmeter

Replacing Flowmeter

Procedure for replacing the oxygen flowmeter.

Section 19 - Hour Meter

Replacing Hour Meter

Procedure for replacing the unit's hour meter.

Section 20 - 4-Way Valve

Replacing 4-Way Valve

Procedure for replacing the 4-way valve assembly.

Replacing Manifold Assembly (Units Manufactured before 7/24/03)

Manifold replacement for units made before July 24, 2003.

Replacing Manifold Assembly (Units Manufactured after 7/24/03)

Manifold replacement for units made after July 24, 2003.

Replacing Pilot Valve Poppets and O-Rings

Procedure for replacing pilot valve stem and O-rings.

Section 21 - Purity Indicators

SensO2 Alarm Indicators

Explanation of the SensO2 oxygen purity alarm system.

Operation

How the oxygen purity indicator functions during operation.

Indicator Lights

Description of the meaning of different indicator light states.

Indicators - If your unit does not feature the O2 Sensor

Indicator explanations for models without an O2 sensor.

LX Models Indicator Light Explanation

Specific indicator light explanations for LX models.

Section 22 - Timing

Timing the Platinum 5, XL, and 10 Concentrators

General overview of the timing adjustment process.

Autotuning

Procedure for automatic timing calibration.

Manual Tuning

Procedure for manual adjustment of the unit's timing.

Section 23 - Leak Test

Leak Test

Steps for performing a leak test on the system.

Section 24 - Alarm Test

Alarm and Sensor Tests

General procedures for testing unit alarms and sensors.

Power Loss Alarm

Test procedure for the power loss alarm.

Low Pressure Test

Test procedure for low pressure alarms.

Time-Out Test

Test procedure for time-out failure alarms.

High Pressure Test

Test procedure for high pressure alarms.

Oxygen Sensor

Test procedure for the oxygen sensor functionality.

P.E. Valve Coil Test

Test procedure for the P.E. valve coil.

Section 25 - Sieve Bed Pressure Check

Installing the Sieve Bed Pressure Tap-In Kit Installation and Checking Bed Pressure

Full procedure for installing kit and checking bed pressure.

Disassembly

Steps for disassembling the unit for pressure testing.

Installation

Steps for installing the pressure test kit.

Pressure Testing

Performing the actual sieve bed pressure test.

After Testing

Steps to complete after the pressure test.

Limited Warranty

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