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TDX SI
Service Manual
Invacare TDX SI - Service Manual
92 pages
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Service Manual
DEALER:
Keep this manual. The
procedures in this manual
MUST
be
performed by a qualified technician.
For more information regarding
Invacare products, parts, and services,
please visit www.invacare.com
TDX
®
SI/SI-HD
Wheelchair Base
2
Table of Contents
Main Page
Reference Documents
2
Table of Contents
3
Special Notes
6
Label Locations
8
All Wheelchairs
8
Wheelchairs with TRRO
9
Wheelchairs Without TRRO
9
Specifications
10
Section 1-General Guidelines
11
Operating Information
13
G-Trac
14
Tire Pressure
15
Electrical
15
Batteries
15
Section 2-Emi Information
16
Section 3-Safety Inspection/Troubleshooting
18
Safety Inspection Checklists
18
Troubleshooting - Mechanical
19
Troubleshooting - Electrical
20
Service Indicator Light Diagnostics
21
Troubleshooting - Motor/Gearbox/Brake
26
Troubleshooting - Battery
28
Troubleshooting - Battery Charger
28
Checking Battery Charge Level
29
Field Load Test
30
Motor Testing
31
Motor Brush Inspection And/Or Replacement
32
Electro-Mechanical Parking Brake Testing
34
Section 4-Wheels and Wheel Locks
35
Removing/Installing the Drive Wheel
35
Removing/Installing the Rim and Tire
36
Replacing the Front/Rear Casters
38
Adjusting Caster Assembly
40
Removing/Installing the Caster Assemblies
41
Removing/Installing the Wheel Lock
42
Removing/Installing the Wheel Lock Bracket
43
Section 5-Motors
44
Removing/Installing the Motor
44
Removing/Installing the Gearbox Coupling
44
Removing/Installing the SSD Motor/Gearbox Assembly
46
Removing/Installing the SSD Motor Drive Wheel/Wheel Hub
47
Replacing the SSD Motor or Gearbox Only
47
Aligning the SSD Motor to the Gearbox
49
Installing the SSD Brake Lever
50
Installing the SSD Motor Push/Drive Label
50
Section 6-Side Frame
51
Removing/Installing the Walking Beam Assembly
51
Removing/Installing Stability Assist Cylinder
53
Removing/Installing the Fender Assembly
54
Removing/Installing the Bumpers
55
Section 7-Rear Frame
56
Removing/Installing the Rear Suspension Assembly
56
Removing/Installing the Rear Springs
57
Disassembling/Assembling Rear Suspension Assembly
59
Section 8-Base Frame
60
Removing/Installing Seat
60
Adjusting Seat Angle (Non TRRO Wheelchairs Only)
61
Removing/Installing the Wheelchair Shrouds
63
Front Shroud and Battery Retention Bracket
64
Checking the Clearance between the Front Rigging and Caster Wheel or Front Rigging and Front Shroud
65
Adjusting the Seating System Mounting Position
66
Section 9- Batteries
68
Using the Proper Batteries
69
Replacing Batteries
69
Cleaning Battery Terminals
71
Removing/Installing the Batteries From/Into the Wheelchair
71
Removing the Batteries from Wheelchair
72
Installing Batteries into Wheelchair
73
Removing/Installing the Battery Tray
75
When to Charge Batteries
76
Charging Batteries
77
Section 10-Electronics
79
Controller Calibration
79
Removing/Installing the Controller
79
Preparing Mk6I Joystick for Use
81
Removing/Installing/Repositioning Mk6I Joystick
81
Routing/Securing Motor Cables
82
Section 11-Transport Ready Package (Trro)
85
About Transport Ready Packages
86
Compliance Information
86
Securing the Wheelchair to the Vehicle
87
Securing the Occupant
88
Seating System
91
Positioning Belts
91
Limited Warranty
92
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