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TDX SP2 series
Invacare TDX SP2 series Service Manual
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In
v
acar
e®
TD
X®
SP2
Series
en
Pow
er
Wheelchair
Service
Manual
PROVIDER:
Keep
this
manual.
The
procedures
in
this
manual
MUS
T
be
performed
by
a
qualied
technician.
2
Table of Contents
Default Chapter
3
Table of Contents
3
1 General
4
About this Manual
4
General Information
4
Notes on Shipping
4
Symbols in this Manual
4
Images in this Manual
4
2 Safety
5
Safety and Fitting Instructions
5
3 Hygiene
7
Handling of Returned Used Products
7
4 Setup
8
Adjusting Seating Position
8
Adjusting Lower Leg Length
8
Adjusting Seat Depth
8
Adjusting Center of Gravity of Seat
8
Modulite Seat
9
Telescopic Seat Frame
9
One-Piece Seat Plate
9
Imperial to Metric Conversion Chart
9
5 Testing
11
Testing Motor
11
Testing Motor Brake
11
Rain Test
11
Field Load Test
12
Checking Battery Charge Level
12
6 Service
14
General Warning Information on Installation Work
14
Tightening Torques
14
Troubleshooting
14
Operational Faults
14
Drive Fault Diagnosis
14
Charging Device Fault Diagnosis
18
Service Plan (Once a Year)
19
Overview Mobility Device
21
Chassis
22
Overview of Components
22
Stability Lock
22
Top Walking Beam
24
Bottom Walking Beam
25
Steering Head Front
25
Removing Rear Springs
26
Installing Rear Springs
26
Replacing Battery Tray
27
Replacing Battery Box
27
Replacing Rubber Stopper
28
Replacing Tie-Down Adapter (Low-Rider)
28
Drive Components
29
Overview Motor/Gearbox Unit
29
Replacing Motor/Gearbox Unit
29
Replacing or Rotating Motor/Gearbox Unit Sealing
30
Ring
30
Replacing Motor/Gearbox Clutch
30
Replacing Carbon Brushes
31
Removing Rear Suspension
32
Removing Rear Suspension - Alternative Method
32
Refitting Rear Suspension
32
Refitting Rear Suspension - Alternative Method
33
Replacing Caster Fork
33
Adjusting Caster Fork
34
Wheels
34
Repair Instructions
34
Tyre Pressure
35
Tyre Types
35
Specific Tightening Torques
35
Overview of Power Wheelchair Models and Wheel Types
36
Replacing Rim Inserts in Drive Wheels
37
Replacing Tyres
37
Replacing Drive Wheel (5-Screw Installation)
38
Replacing Drive Wheel Hub
39
Replacing Castor Wheel on Double-Sided Fork
39
Replacing Castor Wheels on Single-Sided Fork
41
Shrouds
41
Removing Front Shroud
41
Replacing Rear Shroud
41
Counter)
41
Removing Top Shroud
42
Replacing Fender
42
Controls
42
Replacing Power Module
42
Replacing Tilt Actuator ("Fixed Pivot" Tilt)
43
Replacing G-Trac Sensor
43
Replacing Operating Hour Counter/Connecting
44
Cable
44
Updating Software
45
Replacing USB Charger
45
Checking Cable
45
Cable Routing
45
Batteries
46
General Instructions on Handling Batteries
46
Handling Damaged Batteries Correctly
46
Making Batteries Accessible
46
Replacing Batteries (60 Ah / 73 Ah)
47
Replacing Batteries (50 Ah)
48
Replacing Batteries / Battery Cables
48
Checking and Replacing Main Fuse
49
Lighting Unit
49
Replacing Front Bulb
49
System)
50
Replacing Headlight Complete
50
Lighting System)
50
Replacing Front Lamp Holder
51
Lighting System)
51
System)
51
Replacing Rear Bulb
51
Replacing Rear Light Complete
51
Replacing Complete Rear Light
52
System)
52
Replacing Rear Lamp Holder
52
Lighting System)
52
Seating
52
Mounting Dahl Docking System
52
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Invacare TDX SP2 series Specifications
General
Weight Capacity
300 lbs
Seat Width
16, 18, 20 inches
Seat Depth
16, 18 inches
Battery
Group 22 batteries
Overall Length
42 inches
Motor Type
DC motors
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