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IOXUS uST12V0375G31-MDA - User Manual

IOXUS uST12V0375G31-MDA
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IOXUS
18 Stadium Circle
Oneonta, NY 13820
Toll Free: +1 877-751-4222
Fax: 607-433-9014
http://www.ioxus.com
sales@ioxus.com 2/17/2021
DOC 1-0004 Rev B
© 2021 Ioxus. All rights reserved.
1
Installation Guide and User Manual
Model uST12V0375G31-MDA
uSTART
®
Medium Duty Vehicles Class 3 – 6 with
12V Operating System
Table of Contents
Model uST12V0375G31-MDA .................................................................................................. 1
Safety ........................................................................................................................................... 2
Description ................................................................................................................................. 3
Feature Identification ........................................................................................................................................................... 3
Unpacking ................................................................................................................................... 3
Installation .................................................................................................................................. 4
Maintenance Mode ............................................................................................................................................................... 4
Mounting Location ............................................................................................................................................................... 4
Pre-Installation Checks ....................................................................................................................................................... 4
Installation .............................................................................................................................................................................. 4
Wiring Diagrams .................................................................................................................................................................. 6
Operation.................................................................................................................................... 7
Status ................................................................................................................................................... 7
Maintenance Mode .............................................................................................................................. 7
Run Mode ............................................................................................................................................. 7
Standby Mode ...................................................................................................................................... 7
Jump Start Charge Mode ................................................................................................................... 8
Fault Mode ........................................................................................................................................... 8
Bluetooth Connection ........................................................................................................................ 8
Flow Charts ......................................................................................................................................... 8
Installation and Startup ................................................................................................................................
....................... 9
Disconnecting uSTART for Service .............................................................................................................................. 10
Using uSTART to Jump Start your vehicle (after a failed start) ............................................................................. 11
Troubleshooting ....................................................................................................................... 12
Maintenance ............................................................................................................................. 13

Questions and Answers

Summary

Safety

Description and Features

Feature Identification

Identifies the uSTART® unit's components, including terminals and status LEDs.

Unpacking

Instructions for inspecting the shipping carton and its contents for damage before unpacking.

Installation

Maintenance Mode

Initial state of uSTART® upon connection and transition to Run Mode.

Mounting Location

Guidance on selecting an appropriate mounting space, parallel connection, and heat considerations.

Pre-Installation Checks

Steps to test vehicle systems and prepare for uSTART® installation, ensuring compatibility and readiness.

Mechanical Installation

Details on electrically connecting uSTART® closest to the starter and mounting considerations.

Electrical Installation

Step-by-step instructions for connecting the vehicle's positive and negative battery cables.

Wiring Diagrams

Illustrates typical vehicle wiring before and after uSTART® installation.

Operation Modes

Status LEDs

Explains the meaning of the Green, Yellow, Red, and Blue Status LEDs for uSTART® operation.

Maintenance Mode

Details the safety and state of uSTART® when in Maintenance Mode, indicated by a solid yellow LED.

Run Mode

Describes uSTART® actively maintaining vehicle voltage, indicated by a solid green LED.

Standby Mode

Explains uSTART® entering Standby Mode to reduce energy consumption, indicated by all LEDs being off.

Jump Start Charge Mode

Describes how uSTART® charges and provides power for jump starting, indicated by Green/Flashing Yellow LEDs.

Fault Mode

Indicates uSTART® has detected an abnormal condition, signaled by a solid red LED.

Bluetooth Connection

Explains how to check for a Bluetooth connection via the blue LED indicator.

Flow Charts

References flow charts for common scenarios like installation, service, and jump starts.

Troubleshooting

Over Temperature Protection

Addresses fault mode due to high environmental temperatures and potential warranty voiding.

Over Current Protection

Explains fault mode from high current periods and how to resolve it.

Malfunction Protection

Covers internal abnormal conditions causing fault mode and resolution steps.

Energy Storage Protection

Details abnormalities in ultracapacitor cell voltage management.

Standby Mode Issues

Clarifies Standby Mode as normal and potential transition to ERROR Mode.

USTART Problem

Addresses uSTART® stopping functioning, checking connections, voltage, and reset procedure.

Maintenance, Storage, and Disposal

Maintenance

Periodic checks for terminal oxidation/connections and cleaning procedures.

Storage

Guidelines for storing uSTART® in its original packaging, including duration and temperature.

Disposal

Instructions for proper disposal, emphasizing not to recycle with lead-acid batteries.

IOXUS uST12V0375G31-MDA Specifications

General IconGeneral
CategoryTerminal Block
ManufacturerIOXUS
ModeluST12V0375G31-MDA
Voltage Rating12V
Capacity375F
Capacitance375 F
Current Rating31A
TypeUltracapacitor Module
Terminal TypeM8 Stud