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General| Cylinder Arrangement | Inline-4 |
|---|---|
| Fuel System | Direct Injection |
| Aspiration | Turbocharged |
| Cooling System | Water-cooled |
| Displacement | 2.5L |
| Engine Type | Diesel |
Recommendation to read specific sections before using the manual.
Key instructions for performing service operations safely and correctly.
Explains how the manual is organized and how to interpret its content.
Key technical data and specifications for the engine models.
Specifies torque values for various bolts and fasteners.
How to identify the specific engine model and serial number.
How to identify the specific injection pump model.
Maintenance procedures for the engine's lubrication system.
Maintenance procedures for the engine's fuel system.
Maintenance procedures for the engine's cooling system.
Steps for adjusting valve clearances to ensure proper engine operation.
Procedures for checking and adjusting engine injection timing.
How to measure engine compression pressure for diagnostics.
Recommended lubricants for the engine based on type and temperature.
Details about the components included in the engine repair kit.
Provides an overview of the engine's design and features.
Step-by-step instructions for disassembling the engine.
Procedures for inspecting and repairing engine parts for wear or damage.
Inspection and repair of the cylinder head's lower face and manifold fitting face.
Procedures for valve stems, guides, and springs inspection and repair.
Procedures for measuring valve stem/seat dimensions and seat replacement.
Procedures for inspecting valve spring free height, inclination, and tension.
Inspection and measurement of rocker arm shaft run-out and clearance.
Inspection and repair of the cylinder body's upper face warpage.
Procedures for removing, selecting, and installing cylinder liners.
Inspection and measurement of tappet outside diameter and clearances.
Inspection of camshaft journals, cams, and bearings for wear.
Inspection of crankshaft journals, crankpins, and bearings for wear and clearance.
Procedures for removing and installing the crankshaft timing gear.
Replacement and installation procedures for the crankshaft pilot bearing.
Inspection and replacement procedures for the flywheel and ring gear.
Procedures for measuring piston ring gap and piston ring/groove clearance.
Procedures for measuring piston pin diameter and clearances.
Alignment procedures for the connecting rod to check distortion and parallelism.
Inspection of idler gear shaft outside diameter and internal diameter.
Replacement of crankshaft front oil seal.
Outlines general reassembly steps for engine parts.
Reassembly steps for the rocker arm shaft and rocker arms.
Reassembly steps for the cylinder head components.
Reassembly steps for pistons and connecting rods.
Reassembly of camshaft, timing gear, and thrust plate.
Reassembly of the cylinder body, including cleaning.
Reassembly of the oil pump and its associated oil pipe.
Procedures for installing the crankshaft rear oil seal.
Reassembly of the flywheel housing.
Reassembly of the flywheel to the crankshaft.
Reassembly of the engine oil pan.
Reassembly of idler gears, including timing marks.
Reassembly of the timing case cover with gasket and bolts.
Installation of the crankshaft damper pulley with dust seal.
Correct installation of the cylinder head gasket.
Detailed steps for installing the cylinder head.
Reassembly of the rocker arm shaft and rocker arms.
Reassembly steps for the water pump assembly.
Reassembly of the thermostat housing.
Installation and tightening of glow plugs and connectors.
Installation and tightening of the injection nozzle holder.
Installation of the intake manifold with gasket.
Installation and tightening of the injection pump.
Installation and tightening of fuel injection pipes and clips.
Reassembly of the starter motor components.
Installation and tightening of the exhaust manifold.
Installation and tightening of alternator and adjusting plate bolts.
Installation and tightening of the oil filter.
Key data and specifications for the lubricating system.
Overview of the engine's lubricating oil flow and system.
Details about the engine's oil pump, including disassembly and repair.
Information on the oil filter with integrated oil cooler, including disassembly and inspection.
Procedures for checking the relief valve opening pressure.
Procedures for checking the oil cooler for water leakage.
Key data and specifications for the cooling system.
Overview of the engine's cooling system and coolant flow.
Details about the engine's water pump, including disassembly and repair.
Information on the engine's thermostat, including inspection and testing.
Key data and specifications for the fuel system.
Overview of the fuel system components and fuel flow.
Details about the injection nozzle, including disassembly, inspection, and adjustment.
Data related to the injection pump's performance and adjustment.
Procedures for inspecting the injection nozzle needle and body.
Procedures for adjusting the injection nozzle opening pressure using shims.
Data and procedures for adjusting injection quantity and governor settings.
Comprehensive service information for the starter motor.
Comprehensive service information for the alternator system.
Step-by-step instructions for disassembling the starter motor.
Procedures for inspecting and repairing starter motor components.
Step-by-step instructions for reassembling the starter motor.
Step-by-step instructions for disassembling the alternator.
Inspection of slip rings and ball bearings for contamination and smoothness.
Continuity and ground tests for the rotor coil.
Continuity and ground tests for the stator coil.
Continuity tests for positive and negative diodes in the rectifier.
Procedures for replacing the rectifier assembly.
Brush length measurement and replacement criteria.
Step-by-step instructions for reassembling the alternator.
Troubleshooting steps for engine starting difficulties.
Troubleshooting steps for unstable engine idling.
Troubleshooting steps for lack of engine power.
Troubleshooting steps for high fuel usage.
Troubleshooting steps for high engine oil usage.
Troubleshooting steps for engine overheating problems.
Troubleshooting steps for white exhaust smoke.
Troubleshooting steps for dark exhaust smoke.
Troubleshooting steps for low or absent oil pressure.
Troubleshooting steps for unusual engine noises.
A comprehensive list of special tools with part numbers and page references.
Explains the basis and interpretation of the repair standards.
Detailed chart of repair standards for various engine components.
Conversion data for length measurements (feet to meters, meters to feet).
Conversion data for area measurements.
Conversion data for volume measurements.
Conversion data for mass measurements (pounds to kilograms, kilograms to pounds).
Conversion data for torque measurements.
Conversion data for temperature measurements.
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