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Isuzu C-240PW-28 User Manual

Isuzu C-240PW-28
235 pages
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ARMY TM 9-2815-254-24
AIR FORCE TO 38G1-94-2
TECHNICAL MANUAL
UNIT, DIRECT SUPPORT
AND
GENERAL SUPPORT MAINTENANCE INSTRUCTIONS
DIESEL ENGINE
MODEL C-240PW-28
4 CYLINDER 2.4 LITER
NSN: 2815-01-350-2207
HEADQUARTERS, DEPARTMENTS OF THE ARMY AND
THE AIR FORCE
1 SEPTEMBER 1993

Table of Contents

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Isuzu C-240PW-28 Specifications

General IconGeneral
BrandIsuzu
ModelC-240PW-28
CategoryEngine
LanguageEnglish

Summary

SAFETY SUMMARY

REPORTING ERRORS AND RECOMMENDING IMPROVEMENTS

CHAPTER 1 INTRODUCTION

1-1. SCOPE.

Defines the manual's scope and content for unit, direct, and general support maintenance.

1-2. MAINTENANCE FORMS RECORDS AND REPORTS.

Outlines maintenance reporting forms and procedures for Army and Air Force personnel.

1-3. REPORTING EQUIPMENT IMPROVEMENT RECOMMENDATIONS (EIR).

Instructions for submitting Equipment Improvement Recommendations (EIR) to the Army.

SECTION II. EQUIPMENT DESCRIPTION AND DATA

1-7. GENERAL.

Provides a general overview of the diesel engine's type, firing order, and serial number location.

1-8. DETAILED DESCRIPTION.

Describes the engine's cooling, lubrication, fuel, and electrical systems in detail.

1-9. EQUlPMENT DATA.

Lists key specifications and data for the engine, including model, bore/stroke, and capacities.

SECTION III. PREPARATION FOR USE

1-10. lNSPECTlNG AND SERVlCING ENGINE.

Provides guidance on inspecting and servicing the engine before operation or installation.

CHAPTER 2 OPERATION / SECTION I. PRINCIPLES OF OPERATION

2-1. INTRODUCTIONS

Introduces the chapter's content on engine systems and their connection to the end item.

2-2. COOLING SYSTEM.

Explains the function and components of the engine's cooling system.

2-3. LUBRICATION SYSTEM.

Details the components and operation of the engine's lubrication system.

2-4. FUEL SYSTEM.

Describes the components and function of the engine's fuel system.

2-5. ELECTRICAL SYSTEM.

Outlines the components and operation of the engine's 24 VDC electrical system.

CHAPTER 3 MAINTENANCE

Section I. PREVENTIVE MAINTENANCE CHECKS AND SERVICES (PMCS)

Details the procedures for performing Preventive Maintenance Checks and Services (PMCS) on the engine.

Section II. TROUBLESHOOTING

Provides a systematic approach to identifying and correcting engine malfunctions and operating troubles.

Section III. GENERAL MAINTENANCE

Covers general maintenance instructions not found in other specific sections of Chapter 3.

Section IV. COOLING SYSTEM MAINTENANCE

Introduces maintenance for cooling system components not covered in the end item manual.

Section V. FUEL SYSTEM MAINTENANCE

Introduces maintenance for fuel system components not covered in the end item manual.

SECTION VI. LUBRICATION SYSTEM

Covers maintenance of the engine's lubrication system components.

SECTION VII. INTAKE AND EXHAUST SYSTEM MAINTENANCE

Details maintenance for intake and exhaust system components.

SECTION VIII. ELECTRICAL SYSTEM

Covers maintenance for the engine's electrical system components.

SECTION IX. ENGINE BLOCK MAINTENANCE

Covers maintenance procedures for engine block components.

APPENDIX A REFERENCES

A-1 SCOPE.

Lists all forms, field manuals, technical manuals, and publications referenced in this manual.

A-2 FORMS.

Lists various forms used for reporting errors, discrepancies, and recommendations.

A-3 FIELD MANUALS.

Lists relevant field manuals, specifically First Aid for Soldiers.

A-4 TECHNICAL MANUALS.

Lists technical manuals, including one on the destruction of materiel.

A-5 MISCELLANEOUS PUBLICATIONS.

Lists miscellaneous publications related to suggestion programs and maintenance systems.

APPENDIX B MAINTENANCE ALLOCATION CHART

SECTION I. INTRODUCTION

Provides a general explanation of maintenance and repair functions and the structure of the MAC.

B-1 General.

Explains the purpose of the MAC and its relationship to maintenance categories and tools.

B-2 Maintenance Functions.

Defines various maintenance functions like Inspect, Test, Service, Adjust, and Align.

B-3 Explanation of Columns in the MAC, Section II

Explains the columns within the Maintenance Allocation Chart (MAC) in Section II.

B-4 Explanation of Columns in Tool and Test Equipment Requirements, Section III

Details the columns found in the Tool and Test Equipment Requirements section.

B-5 Explanation of Columns in Remarks, Section IV

Explains the columns used in the Remarks section of the Maintenance Allocation Chart.

SECTION II. MAINTENANCE ALLOCATION CHART

SECTION III. TOOL AND TEST EQUIPMENT REQUIREMENTS

SECTION IV. REMARKS

APPENDIX C EXPENDABLE/DURABLE SUPPLIES AND MATERIALS LIST

SECTION I. INTRODUCTION

Introduces the purpose of the appendix and explains its column structure.

C-1 SCOPE.

Lists expendable supplies and materials required for engine operation and maintenance.

C-2 EXPLANATION OF COLUMNS.

Explains the meaning of each column in the Expendable/Durable Supplies and Materials List.

APPENDIX D FABRICATION OF TOOLS

Appendix E. MAINTENANCE PROCEDURE AND AUTHORIZED LEVEL OF MAINTENANCE

Section I. INTRODUCTION

Provides a brief overview of the appendix's structure and purpose.

Section III. MAINTENANCE LEVELTD PARAGRAPHS

Lists maintenance paragraphs associated with specific maintenance levels.

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