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Isuzu 4JJ1-TC User Manual

Isuzu 4JJ1-TC
168 pages
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FOR SERVICE TRAINING
4JJ1-TC ENGINE
-Engine Mechanical Features-
-Engine Control System & Diagnosis-
Applicable Model
Model Year Vehicle Model Main Market
2005 TFR/TFS Thailand
2005 UCR/UCS Thailand & Philippine
ISUZU MOTORS LIMITED
https://www.automotive-manuals.net/

Table of Contents

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Isuzu 4JJ1-TC Specifications

General IconGeneral
Bore x Stroke95.4 mm x 104.9 mm
Fuel SystemCommon rail direct injection
AspirationTurbocharged
Compression Ratio17.5:1
Fuel TypeDiesel
Engine Type4-cylinder, turbocharged
Displacement3.0 L (2999 cc)
Max Power110 kW (150 hp) @ 3200 rpm
Max Torque375 Nm (277 lb-ft) @ 1800-2800 rpm

Summary

4JJ1-TC ENGINE

INTRODUCTION & ENGINE MECHANICAL FEATURES

DATA UTAMA MESIN & SPESIFIKASI

ENGINE CONTROL MODULE (ECM)

ECM Connector Pin Assignment

Lists pin assignments for the ECM connector.

DTC yang berhubungan

ELECTRICAL COMPONENTS

MASS AIR FLOW (MAF) SENSOR & INTAKE AIR TEMPERATURE (IAT) SENSOR

Details MAF and IAT sensors, including their function and characteristics.

Intake Air Temperature (IAT) Sensor

Explains the IAT sensor's operation, characteristics, and data display.

ENGINE COOLANT TEMPERATURE (ECT) SENSOR

FUEL TEMPERATURE (FT) SENSOR

CRANKSHAFT POSITION (CKP) SENSOR & CAMSHAFT POSITION (CMP) SENSOR

Camshaft Position (CMP) Sensor

Describes the CMP sensor's mounting, function, and relationship with the ECM.

VEHICLE SPEED (VS) SENSOR

BAROMETRIC PRESSURE (BARO) SENSOR

ACCELERATOR PEDAL POSITION (APP) SENSOR

SWIRL CONTROL SOLENOID VALVE

FUEL SYSTEM

FEATURE OF THE COMMON RAIL SYSTEM

Overviews the common rail system's components and advantages.

FUEL SUPPLY PUMP

Operation of the Fuel Feed Pump

Explains the working principle of the fuel feed pump.

Operation of Suction Control Valve (SCV)

FUEL RAIL (COMMON RAIL)

Operation of the Pressure Limiter Valve

Explains the function and operation of the pressure limiter valve.

Operation of the Flow Damper

FUEL RAIL PRESSURE (FRP) SENSOR

FUEL INJECTOR

Operation of Fuel Injector

Explains the working states of the fuel injector.

Related DTC

FITUR ALIRAN BAHAN BAKAR

FUEL PUMP DI TANGKI & SENDER UNIT

BYPASS ONE-WAY VALVE

a. Tujuan dari fungsi bypass valve

Explains the purpose of the bypass valve.

b. Tujuan dari fungsi one-way valve

Explains the purpose of the one-way valve.

FUEL FILTER & WATER SEPARATOR

FUEL INJECTION QUANTITY CONTROL

Idle Speed Control

Details how the ECM controls idle speed based on various engine conditions.

Idle Vibration Control

EGR (EXHAUST GAS RE-CIRCULATION) SYSTEM

EGR VALVE

INTAKE THROTTLE (IT) VALVE

EGR Valve Characteristic

Intake Throttle Valve Characteristic

Related DTC

PREHEATING SYSTEM

DIAGNOSTIK

MALFUNCTION INDICATOR LAMP (MIL)

Explains the function and operation of the Malfunction Indicator Lamp (MIL).

DATA LINK CONNECTOR (DLC)

FLASH DIAGNOSTIC TROUBLE CODE

TECH 2 SCAN TOOL

Describes the use and functions of the Tech 2 scan tool for diagnostics.

DATA TECH 2 & DEFINISI

BREAKER BOX

PEMERIKSAAN SISTEM DIAGNOSTIK

Pemeriksaan Sistem Diagnostik – Kontrol Mesin

Outlines the systematic approach for diagnosing engine control system issues.

MESIN START TETAPI TIDAK HIDUP

DAFTAR DIAGNOSTIC TROUBLE CODE (DTC)

DIAGNOSA GEJALA

Pemeriksaan Visual dan Fisikal

Guides visual and physical checks for troubleshooting.

Pastikan Keluhan Customer

Advises on correctly identifying customer complaints for diagnosis.

Kondisi Intermittent

Discusses intermittent conditions and their impact on diagnostics.

Hubungan Electrikal atau Wiring

Highlights the importance of checking electrical connections and wiring for issues.

Test Jalan

Describes using a DMM or Tech 2 for road testing to diagnose problems.

Malfunction Indicator Lamp (MIL) Intermittent

Explains causes of intermittent MIL illumination without DTCs.

Kasar, Tidak Stabil, atau Idle Tidak Benar dan Mati

Pemeriksaan Awal

Guides initial checks for rough idle conditions.

Pemeriksaan Sensor

Details sensor checks for diagnosing rough idle.

Idle Tinggi

Pemeriksaan Awal

Guides initial checks for high idle conditions.

Pemeriksaan Sensor

Details sensor checks for diagnosing high idle.

Cut Out, Misses

Pemeriksaan Awal

Guides initial checks for cut out/misfire conditions.

Pemeriksaan Sensor

Details sensor checks for diagnosing cut out/misfire.

Surges/Chuggles

Pemeriksaan Awal

Guides initial checks for surges or chuggles.

Hesitation, Sag, Stumble

Pemeriksaan Awal

Guides initial checks for hesitation, sag, or stumble.

Pemeriksaan Sensor

Details sensor checks for diagnosing hesitation, sag, or stumble.

Knocking/Suara Pembakaran

Pemeriksaan Awal

Guides initial checks for knocking or combustion noise.

Pemeriksaan Sensor

Details sensor checks for diagnosing knocking or combustion noise.

Bahan Bakar Boros

Pemeriksaan Awal

Guides initial checks for poor fuel economy.

Pemeriksaan Sensor

Details sensor checks for diagnosing poor fuel economy.

Asap Berlebihan (Asap Hitam)

Pemeriksaan Awal

Guides initial checks for black smoke.

Pemeriksaan Sensor

Details sensor checks for diagnosing black smoke.

Asap Berlebihan (Asap Putih)

Pemeriksaan Awal

Guides initial checks for white smoke.

Pemeriksaan Sensor

Details sensor checks for diagnosing white smoke.

LEMBAR PEMERIKSAAN ENGINE CONTROL SYSTEM

ELECTRICAL WIRING DIAGRAM

DISTRIBUSI TEGANGAN (1 dari 2)

Shows voltage distribution wiring diagrams (part 1).

DISTRIBUSI TEGANGAN (2 dari 2)

Shows voltage distribution wiring diagrams (part 2).

SISTEM STARTING & CHARGING

TEGANGAN ECM

MASSA ECM

GAUGE & LAMPU PERINGATAN

A/C CONTROL, GLOW CONTROL & NEUTRAL SWITCH

LOKASI RELAY, FUSE & SLOW BLOW FUSE (RUANG MESIN)

LOKASI FUSE (CABIN)

LOKASI MASSA

INSTRUKSI PERBAIKAN

PENGGANTIAN ENGINE CONTROL MODULE (ECM)/ PEMROGRAMAN FUEL INJECTOR ID CODE & IMMOBILIZER

Guides ECM replacement, programming of fuel injector ID code, and immobilizer.

Downloading/ Updating Software/ Calibration Data ke dalam ECM

Details the process of downloading/updating ECM software and calibration data.

PENGGANTIAN FUEL INJECTOR/ PEMROGRAMAN FUEL INJECTOR ID CODE

Prosedur Pelepasan

Step-by-step guide for removing the fuel injector.

Prosedur Pemasangan

Step-by-step guide for installing the fuel injector.

PENGGANTIAN FUEL SUPPLY PUMP

Prosedur Pelepasan

Step-by-step guide for removing the fuel supply pump.

Prosedur Pemasangan

Step-by-step guide for installing the fuel supply pump.

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