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Isuzu 6BD1T - User Manual

Isuzu 6BD1T
216 pages
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INDUSTRIAL
INDUSTRIAL
DIESEL ENGINE
DIESEL ENGINE
4B-6B SERIES
4B-6B SERIES
4BB1-4BD1-6BB1-6BD1-6BG1
4BB1-4BD1-6BB1-6BD1-6BG1
4BD1T-6BD1T-6BG1T
4BD1T-6BD1T-6BG1T
MODELS
MODELS
WORKSHOP MANUAL
ISUZU MOTORS LIMITED
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Table of Contents

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Isuzu 6BD1T Specifications

General IconGeneral
Compression Ratio17.5:1
Firing Order1-5-3-6-2-4
AspirationTurbocharged
Fuel TypeDiesel
Fuel SystemDirect injection
Cooling SystemWater-cooled
Engine Cycle4-stroke

Summary

General Information

General Repair Instructions

Provides instructions for general repair tasks, emphasizing safety and proper procedures.

Main Data and Specifications

Details key technical specifications and data for the industrial diesel engines covered.

Tightening Torque Specifications

Lists essential torque values for various nuts and bolts used in engine assembly and maintenance.

Angular Nut and Bolt Tightening Method

Describes the specific procedure for applying angular torque to nuts and bolts.

Major Parts Fixing Nuts and Bolts

Illustrates and specifies the nuts and bolts used for critical component assembly.

Maintenance

Lubricating System Maintenance

Procedures for maintaining the engine's lubricating system, including oil filter replacement.

Fuel System Maintenance

Maintenance steps for the fuel system, covering fuel filter and injection nozzle.

Cooling System Maintenance

Procedures for maintaining the engine's cooling system, including water pump and thermostat.

Valve Clearance Adjustment

Detailed steps for accurately adjusting the engine's valve clearance.

Injection Timing Adjustment

Procedures for checking and adjusting the fuel injection timing.

Compression Pressure Measurement

Instructions on how to measure the engine's compression pressure.

Engine Assembly I: Disassembly

External Parts Disassembly

Step-by-step guide for the disassembly of external engine components.

Engine Assembly II: Inspection & Repair

Crankshaft Inspection

Procedures for inspecting crankshaft journals and bearing clearances.

Engine Assembly III: Reassembly

Engine Tuning Operation

Steps for initial engine tuning and operation after reassembly.

Lubricating System

Cooling System

Fuel System

Troubleshooting

Hard Starting Troubleshooting

Diagnostic flowchart for engine hard starting issues.

Starter Operates, Engine Does Not Turn Over

Troubleshooting steps for when the starter engages but the engine doesn't crank.

Engine Turns Over But Does Not Start

Diagnostic guide for engine starting failures after cranking.

Unstable Low Idling

Troubleshooting procedures for unstable engine idling.

Insufficient Power Troubleshooting

Diagnostic guide for identifying causes of insufficient engine power.

Excessive Fuel Consumption

Troubleshooting steps for excessive fuel consumption.

Excessive Oil Consumption

Diagnostic guide for excessive engine oil consumption.

Overheating Troubleshooting

Procedures for diagnosing and resolving engine overheating issues.

White Exhaust Smoke Diagnosis

Troubleshooting guide for identifying the cause of white exhaust smoke.

Dark Exhaust Smoke Diagnosis

Troubleshooting guide for identifying the cause of dark exhaust smoke.

Oil Pressure Does Not Rise

Diagnostic steps for low or absent engine oil pressure.

Abnormal Engine Noise Diagnosis

Troubleshooting guide for various abnormal engine noises.

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