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Isuzu 6BG1 User Manual

Isuzu 6BG1
216 pages
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INDUSTRIAL
INDUSTRIAL
DIESEL ENGINE
DIESEL ENGINE
4B-6B SERIES
4B-6B SERIES
4BB1-4BD1-6BB1-6BD1-6BG1
4BB1-4BD1-6BB1-6BD1-6BG1
4BD1T-6BD1T-6BG1T
4BD1T-6BD1T-6BG1T
MODELS
MODELS
WORKSHOP MANUAL
ISUZU MOTORS LIMITED
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Table of Contents

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Isuzu 6BG1 Specifications

General IconGeneral
Compression Ratio17.5:1
Fuel SystemDirect injection
AspirationNaturally aspirated
Governor TypeMechanical
Cylinder ArrangementInline 6
Maximum Output110 kW
Cooling SystemWater-cooled
Starting SystemElectric starter
Engine Type4-cycle, water-cooled, direct injection diesel
Lubrication SystemForced lubrication by gear pump

Summary

GENERAL INFORMATION

General Repair Instructions

Provides essential guidelines and safety precautions before performing service operations on the engine.

Main Data and Specifications

Details key technical data, dimensions, and specifications for the various engine models covered.

Tightening Torque Specifications

Lists the specified torque values for critical nuts and bolts across different engine components.

Major Part Fixing Nuts and Bolts

Illustrates and specifies torque values for fasteners used in major engine assemblies like cylinder head and cover.

MAINTENANCE

Valve Clearance and Adjustment

Explains how to check and adjust valve clearances on the engine for optimal performance.

ENGINE ASSEMBLY I (DISASSEMBLY)

ENGINE ASSEMBLY II (INSPECTION & REPAIR)

Cylinder Head Inspection and Repair

Checks cylinder head warpage, height, and performs water jacket pressure tests.

Crankshaft Inspection

Specifies procedures for inspecting crankshaft journals and journals for wear and damage.

Crankshaft Journal and Bearing Clearances

Provides guidelines for measuring and checking clearances for crankshaft and main bearings.

ENGINE ASSEMBLY III (REASSEMBLY)

Engine Tuning Operation

Explains the procedure for tuning the engine after reassembly to ensure optimal performance.

LUBRICATING SYSTEM

COOLING SYSTEM

FUEL SYSTEM

Injection Pump Calibration Data

Provides test conditions and specifications for fuel injection amount adjustment and pump calibration.

TURBOCHARGER

AIR COMPRESSOR

ENGINE ELECTRICALS

TROUBLESHOOTING

Hard Starting

Presents a diagnostic chart to identify causes and remedies for engine hard starting issues.

Unstable Low Idling

Provides a troubleshooting guide for diagnosing and resolving unstable engine idling conditions.

Insufficient Power

Offers a troubleshooting chart to identify causes and solutions for the engine lacking sufficient power.

Overheating

Provides a troubleshooting guide for diagnosing and resolving engine overheating problems.

Oil Pressure Does Not Rise

Offers a troubleshooting chart for diagnosing and fixing issues where oil pressure is not building.

SPECIAL TOOL LIST

CONVERSION TABLE

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