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Jacuzzi Gatsby User Manual

Jacuzzi Gatsby
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The Mechanical Operation and Repair of
Gatsby, Blue Ridge, and Swift River
Spas built by Jacuzzi
ONLY for the Following ELECTRONIC Spas Made 1999-2002 with this Topside:
(does not Apply to ANY Model using other topsides)
Published by GatsbySpaParts.com
Copyrighted. All Rights Reserved. B.Bouman and Company, LLC
2010
1
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Jacuzzi Gatsby Specifications

General IconGeneral
BrandJacuzzi
ModelGatsby
CategoryHot Tub
LanguageEnglish

Summary

Mechanical Operation and Repair of Gatsby Spas

Disclaimer and Safety Precautions

Expert Advice and Contact

Author offers expert advice via email for specific spa problems.

Spa Component Definitions

Key Spa Part Definitions

Definitions for essential spa parts like pump, motor, topside, and jets.

Introduction to Spa Servicing

Spa Overview and Gatsby History

Who is Gatsby?

History of Gatsby spa manufacturing and Jacuzzi's acquisition.

General Spa Operation and Design

Basic spa operation, Gatsby designs, shell, and paneling.

Chapter 1: Pumps and Motors

Circulation and Jet Pump Operation

Details on circulation and jet pumps, motors, seals, and replacement.

Pump Motor and Mechanical Seal Details

Pump motors, mechanical seals, volute assembly, and voltage matching.

Replacing Jet Pump/Motor and Circulation Pump

Procedures for removing, disassembling, and replacing pumps and motors.

Updated Circulation Pump Models

Information on newer 'E' pump models with improved features.

Chapter 2: Heater Function and Replacement

Heater Function and Water Flow

How heaters work, water flow, and heating rates.

Heater Components and Replacement

Details on heater components, sensors, and replacement procedures.

Chapter 3: Control System and Circuit Boards

Circuit Board Overview and Operation

Explanation of circuit boards, their operation, and startup sequence.

Control Board and Wiring Replacement

Steps for replacing the spa circuit board and control box wiring.

Chapter 4: Air Blower System

Air Blower Function and Replacement

Details on air blowers, their function, removal, and replacement.

Chapter 5: Pressure and Flow Switches

Pressure and Flow Switch Operation

How pressure and flow switches work, their purpose, and adjustment.

Pressure and Flow Switch Replacement

Guidance on replacing pressure and flow switches.

Chapter 6: Temperature and Overheat Sensors

Sensor Operation and Values

How sensors work, temperature resistance values, and overheat limits.

Sensor Replacement Procedures

Steps for replacing temperature and overheat sensors.

Chapter 7: Topside Control Pad

Topside Control Operation and Design

How topside control pads, buttons, and overlays operate.

Chapter 8: Ozonators

Ozonator Function and Gas Injection

What ozonators are, how they produce and inject ozone gas.

Gatsby Ozonator Types and Voltage

Information on Gatsby's UV bulb generation and CD ozonators.

Chapter 9: Spa Mood Lights

Spa Mood Light System Operation

Description of spa mood light systems, bulbs, lenses, and color options.

Chapter 10: Plumbing

Plumbing Zones and Glue Application

Details on spa plumbing zones, pipe sizes, and gluing techniques.

Following Water Flow in Spas

Tracing water flow with circulation pumps and jet pumps.

Spa Jet Installation Methods

Methods for installing spa jets and common jet designs.

Section 2: Troubleshooting Guide

Troubleshooting Safety Warning

Important safety warning for troubleshooting, emphasizing caution with electricity.

Common Troubleshooting Issues

List of common spa problems covered in troubleshooting section.

Troubleshooting: GFCI Trips

Steps to identify causes of GFCI trips, starting with the heater.

Troubleshooting: Spa Doesn't Heat

Methods to test heater integrity, voltage, and potential board failure.

Troubleshooting: Motor Hums and Pump Leaks

Diagnosing Humming Motors

Reasons for motor humming and the economics of motor replacement.

Identifying Pump Leak Sources

Common causes of pump leaks, including seals, o-rings, and body cracks.

Troubleshooting: Error Codes

High Limit and Temperature Sensor Errors

Fix for HtS and tS errors, involving sensor or board replacement.

Pressure/Flow Switch and Water Flow Errors

Fix for PS2 and PS1 errors, checking switches and water flow.

Power and Temperature Related Errors

Understanding DCP, FLO, FC, Ht errors and their causes.

Heat and Sensor Errors (Oht, ICE, SN)

Troubleshooting Oht, ICE, SN errors related to heat and sensors.

Overheating and Watchdog Mode Errors

Fix for OH error and Watchdog mode, involving sensor or board replacement.

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