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JAKA Pro Series - User Manual

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Original Instructions (en)
File Version: 3.5
Robot: Pro 5, Pro 12, Pro 16
Control Cabinet: CAB 2.1

Table of Contents

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Summary

Manual Instruction Guide

About the Manual

Details manual content, audience, and references for JAKA Pro Series robots.

Manual Reader

Identifies target users: operators, commissioning, maintenance, and integrators.

References

Lists related JAKA documentation like software manuals and service manuals.

Prerequisites

Outlines required training and knowledge for users before operation.

Safety Standards and Functions

Introduction to Safety Standards

Introduces safety principles and standards for robot system use.

Safety Signals and Symbols

Explains safety symbols and their meanings for danger level indication.

Warnings and Cautions

Details safety warnings and precautions for operators and installation.

Stop Categories

Defines stop categories (0, 1, 2) for robot emergency stops.

Safety Stop Time and Distance

Explains safety stop time and distance based on model, speed, and reach.

Safety Modes

Describes configurable safety modes: emergency stop and protective stop.

Three-Position Enabling Device

Details the optional three-position enabling device for robot control.

Quick Start Guide

Robot System Overview

Introduces the main components of the JAKA robot system.

Initial Setup Steps

Provides a step-by-step guide for initial robot setup and operation.

Robot System Components

Robot Buttons and Interfaces

Details about robot buttons, lights, and interfaces.

Ring-Shaped Light Status Indicator

Explains the function and color meanings of the robot's ring-shaped status light.

Flange Buttons: Freedrive and Point Recording

Describes the freedrive and point recording buttons on the robot flange.

Tool I;O Port Definition

Details the Tool I/O port for connecting external devices.

Robot Connection Cable Interface

Defines the connectors for robot connection cables.

Robot Size and Dimensions

Provides dimensional information and size diagrams for the robots.

Robot Workspace and Reach Limits

Illustrates the operational workspace and reach for each robot model.

Robot Rotation Direction

Explains the rotation range and direction for each robot joint.

Understanding Robot Singularities

Describes robot singularities and methods to avoid them.

Robot Mounting Procedures

Details on mounting methods (floor, inverted, wall) and requirements.

Robot Mounting Safety Instructions

Crucial safety warnings and precautions for robot mounting.

End Effector Mounting Guidelines

Instructions for mounting end effectors onto robot flanges.

Maximum Payload Capacity Charts

Information on robot payload capacity and its relation to gravity center offset.

Control Cabinet Interfaces

Control Cabinet Introduction and Size

Overview of the control cabinet's electrical interfaces and dimensions.

Electrical Warnings and Precautions

Essential warnings and precautions for electrical installation and maintenance.

Front Panel Interface Details

Details the front panel connectors and their functions.

Front Panel Interface Pin Definitions

Lists and defines pins and functions for front panel terminals.

Digital I;O Interface Specifications

Explains the specifications and wiring for digital I/O interfaces.

Safety I;O Interface Configuration

Details configuration and wiring for safety I/O.

Safety Interface Types

Describes emergency stop and protective stop safety interfaces.

Analog I;O Interface Operations

Explains analog I/O modes and wiring.

High Speed Interface Information

Information on high-speed interface usage.

RS485 Interface Connectivity

Details RS485 communication interfaces and wiring.

Remote ON;OFF Interface Wiring

Wiring for remote control of power on/off.

Bottom Panel Interface Layout

Details the interfaces on the bottom panel of the control cabinet.

Power Adaptation Standards

Information on different power plugs and cable standards.

Control Cabinet Power Connection

Instructions and warnings for connecting power to the control cabinet.

Transportation, Maintenance, and Disposal

Robot Transportation Guidelines

Guidelines for safe transportation of the robot.

Maintenance Safety Instructions

Critical safety instructions to follow during maintenance.

Recommended Storage Conditions

Recommended conditions for storing the robot.

Product Disposal Guidelines

Information on handling hazardous materials and product disposal.

Design Standards, Certifications, and Warranties

Certification Overview

Details third-party and manufacturer certifications.

Third-Party Certifications

Lists certifications from external bodies like SGS.

Manufacturer Test Certifications

Describes internal factory tests and procedures.

EU Directive Declarations

Lists EU directives the robot complies with.

Product Warranty Terms

Terms and conditions of the product warranty.

Manufacturer Disclaimer

States JAKA's liability and manual accuracy disclaimers.

Appendices: Technical Data

Appendix 1: Stop Time and Distance Data

Provides stop time and distance data for robot joints.

Pro 5 Stop Time and Distance

Data on stop time and distance for Pro 5 robot joints.

Pro 12 Stop Time and Distance

Data on stop time and distance for Pro 12 robot joints.

Pro 16 Stop Time and Distance

Data on stop time and distance for Pro 16 robot joints.

Appendix 2: Safety Functions Table

A table detailing safety functions, descriptions, and categories.

JAKA Pro Series Specifications

General IconGeneral
BrandJAKA
ModelPro Series
CategoryRobotics
LanguageEnglish

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