10
Wilkinson Star Technical
General Plasma Cung Informaon
Before starting any welding or cutting activity ensure that you have suitable eye protection and
protective clothing. Also take the necessary steps to protect any persons within the welding area.
Notes for cung operaon
Do not touch the hot workpiece with bare hands to avoid burning.
It is recommended not to ignite the arc in the air if not necessary, for it will shorten the lifespan of the electrode and nozzle of the torch.
It is recommended to iniate the cung from the edge of the workpiece unless penetraon is needed.
Ensure spaer comes from the boom of workpiece while cung. If spaer comes upwards from the top of workpiece, it indicates that the
workpiece has not been fully cut through. This could be due to not enough power or the cung torch is moved too fast.
For cung a round or shaped piece or to meet precise cung requirement, a stencil board or other tools are needed.
It is recommended to pull the cung torch while cung.
Keep the nozzle of the cung torch upright over the workpiece and check if the arc is moving with the cung line. Do not bend the cable too
much, step on or press upon the cable to avoid restricng the air ow. The cung torch may be burned if the air ow is too low. Keep the cung
cable away from sharp edges.
When the workpiece is nearly cut o, slow down the cung speed and release the torch trigger to stop cung.
Check the torch consumables frequently to prolong the life.
Always ensure the correct consumables are ed in the torch. Incorrect items may cause damage to the torch or machine.
It is recommended that a torch of maximum length of 6 metres is used. If the torch cable is too long, the performance of this cung machine
such as arc ignion will possibly be aected due to the fact that the inner resistance of the cable will reduce the output voltage.
• Please Note:
• Your air supply must be free of moisture, water, oil or any other contaminants. Excessive water or oil may cause double arcing, excessive
electrode/p wear or even torch head failure. Contaminants will also cause poor cut quality.
• When starng the arc, ensure you keep the pilot arc me to a minimum to avoid excessive wear on the cung p.
• Do not overghten the electrode when ng a new set of consumables. Over ghtening may cause damage to the internal torch head thread
so that the cung p will not seat correctly.
• Only use the supplied or recommended ’O’ ring lubricant or grease for your plasma torch head, using the wrong lubricant that cannot
withstand high temperatures could cause damage to the plasma torch head.