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Jasic MIG500P - User Manual

Jasic MIG500P
42 pages
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Preface
Please read first.
Before the installation or operation, in order to protect your and others’ safety, please read and
understand the manual.
Warning! The welding machine is professional equipment for arc welding, which is only
provided for professionals with training Background and technical background.
Thank you for choosing Jasic inverter welder. In order to ensure your safety and correct operation, please read this
manual carefully. Keep this manual properly for future references.
This product is designed and manufactured according to relevant national and international standards, conforming to
GB15579, ICE60974, EN60974, AS60974, UL60974, etc.
This product conforms to electromagnetic compatibility requirements for A category equipment.
Relevant design plans and manufacturing technologies of this product are patented.
All products purchased from Jasic are covered for one-year defect liability period, starting from the purchasing day on
the contract, provided with complete technical supports and after sales maintenance. Users can contact nearby Jasic
office, customer service center, or Jasic headquarters, if there is anything needed.
SHENZHEN JASIC TECHNOLOGY CO., LTD.
Copyright by Shenzhen Jasic Technology Co., Ltd. All rights are reserved. Jasic reserves the right to modify this
manual without prior notice.
Address: No. 3, Qinglan 1
st
Road, Pingshan District, Shenzhen, Guangdong, China
Postcode: 518118
Tel: 0755-29651666
Customer service hotline: 400-0612-888
Website: http://www.jasictech.com
E-mail: sales@jasictech.com

Questions and Answers

  • A
    anthony26Aug 19, 2025
    What to do if my Jasic MIG500P has no display when I power it on?
    • J
      Jason EricksonSep 12, 2025
      If your Jasic Welding System's display doesn't turn on, first ensure the power cable is securely connected. If the issue persists, it may indicate a machine failure, and you should seek professional assistance.
  • D
    danieljacksonAug 21, 2025
    Why is the fan on my Jasic MIG500P Welding System not working or has abnormal speed during welding?
    • D
      Donald RobbinsAug 21, 2025
      The fan in your Jasic Welding System might not be working due to several reasons: * The 3-phase power cable may not be properly connected; ensure it is well connected. * There might be a phase loss; resolve the power input phase loss. * The input voltage could be too low; resume operation once the input voltage returns to normal.
  • M
    Michael CummingsAug 23, 2025
    What does it mean if my Jasic Welding System shows 'E10' on the left display?
    • M
      Matthew BrooksAug 25, 2025
      If your Jasic Welding System displays 'E10' on the left, it indicates an over-current situation or failed power components. Try restarting the machine. If the over-current issue persists, contact a Jasic service technician.
  • L
    Logan FloresAug 26, 2025
    What to do if my Jasic Welding System displays 'E31' on the left display?
    • K
      Kimberly TaylorAug 26, 2025
      If the left display shows 'E31', it indicates a low supply voltage or a failure on the auxiliary power supply. The machine can resume working when the power grid input voltage returns to normal. If the problem persists, replace the control board or industrial frequency transformer.
  • C
    carpentermeganAug 28, 2025
    What does it mean if my Jasic MIG500P Welding System's left display shows 'EXX' and the right display shows '---'?
    • B
      Bryan SmithAug 28, 2025
      If your Jasic Welding System shows 'EXX' on the left display and '---' on the right display, it indicates overheat protection. The system will automatically recover once the machine cools down.
  • T
    Troy BarnettAug 30, 2025
    What does it mean if my Jasic Welding System displays 'E61' on the left display?
    • C
      Crystal GordonAug 30, 2025
      If the left display of your Jasic Welding System shows 'E61', it means the system has activated over-heat protection. The system will automatically recover after the machine cools down.
  • J
    Jamie SchneiderSep 2, 2025
    What does it mean if my Jasic MIG500P displays 'E70' on the left display?
    • H
      Hector ChristianSep 2, 2025
      If your Jasic Welding System's left display shows 'E70', it indicates a water cooler overheat. This could be due to the radiator overheating; stop welding until it cools down and the problem is resolved. Also, ensure the radiator is properly connected to the welder after turning off the machine to avoid electric shock hazards.
  • J
    Joshua GuerreroSep 4, 2025
    What does it mean if my Jasic MIG500P Welding System displays 'E71' on the left display?
    • R
      Ryan PeckSep 4, 2025
      If your Jasic Welding System shows 'E71' on the left display, it indicates a failure in water flow. Check if there is enough water in the radiator and ensure the water flow is in good condition.
  • M
    Marie CampbellSep 6, 2025
    What does it mean if my Jasic MIG500P displays 'E52' on the left display?
    • S
      Sherry WileySep 6, 2025
      If your Jasic Welding System displays 'E52' on the left, it indicates a wire feeder communication failure. Ensure the control cable is tightly connected. If the problem persists, contact a Jasic service center.
  • N
    nicholasroseSep 8, 2025
    Why does my Jasic Welding System have gas and current output when I push the torch trigger, but no wire feed?
    • D
      dianahuntSep 9, 2025
      If your Jasic Welding System has gas and current output but no wire feed, the issue could be due to several reasons: * A worn wire feeder control cable; replace or fix it. * A stuck wire feeder; ensure it is not stuck. * A failure on the wire feeder; fix the wire feeder. * A failed machine control board; replace the control board.

Summary

Preface

1. SAFETY GUIDANCE

1.1 Installation Safety Precautions

Safety precautions for machine installation.

1.2 Operation Safety Precautions

Safety measures to follow during machine operation.

1.3 Scrapping Safety Precautions

2. PRODUCT OVERVIEW

2.1 Model Name Description

Explanation of the welding machine's model designation.

2.2 Product Features

Key features and capabilities of the welding machine.

3. TECHNICAL PARAMETERS

3.1 Technical Parameters

Detailed technical specifications of the welding machine.

3.2 Output Characteristics

Graphical representation of output voltage and current characteristics.

4. INSTALLATION

4.1 Installation Requirements

Requirements for working environment and installation space.

4.2 Electrical Connection

Instructions for safe electrical power supply connection.

4.3 Front & Back Panel Introduction

Identification of front and back panel components and connectors.

4.4 Power Supply Input Cable Connection

Detailed guidance on connecting the power supply input cable.

4.5 Gas Cylinder Connection

Procedure for connecting the gas cylinder to the machine.

4.6 Machine Installation

Procedures for installing the welding machine, covering compact and separated types.

5. FUNCTIONS AND OPERATION

5.1 Digital Front Panel

Overview and function of the digital front panel controls and indicators.

5.2 Function Descriptions

Details various welding functions like DC MIG, Pulse MIG, MMA, and Lift-TIG.

5.3 Internal Parameter Adjustment

Covers selection and adjustment of parameters like burn-back coefficient and backend settings.

6. OPERATION PRECAUTIONS

6.1 General Precautions

General precautions for machine lifting, electrical connection, grounding, cooling, and environment.

6.2 Maintenance

Procedures and frequency for routine cleaning and inspection of the welding machine.

6.3 Troubleshooting

Guidance on common problems and troubleshooting steps for the welding machine.

6.4 Welding Processing Reference

Reference for welding parameters based on material and joint type.

6.3.1 General Troubleshooting

6.3.2 MIG Problems and Troubleshooting

6.4.1 MMA Processing Parameters

6.4.2 MIG Processing Parameters

6.5 After Sales Service

Warranty Card

Information regarding the warranty card, its filling, and safekeeping.

Maintenance and Support

Guidance on preliminary troubleshooting and contacting for replacement parts.

7. Wiring Diagram

Jasic MIG500P Specifications

General IconGeneral
Output Current Range50-500 A
Wire Diameter0.8 - 1.2 mm
Protection ClassIP21S
Insulation ClassF
Efficiency85%
Power Factor0.93
Input Voltage380V
Duty Cycle60% at 500A

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