The JBC HA Soldering Unit for Robot is a comprehensive system designed for automated soldering tasks, integrating various components to provide a complete solution for robotic soldering applications. This system is available in two main references: HA245A-5B, which works with R245 cartridges, and HA470A-5B, compatible with R470 cartridges. Each reference includes several sub-units, each with its own specific function and technical specifications.
Function Description
The HA Soldering Unit for Robot is designed to be integrated with a PLC/Robot system, allowing for precise and automated soldering operations. The core components work together to feed solder, heat the soldering iron, clean the tip, and control the entire process.
- TRA (Automatic Soldering Iron for Robot): This is the primary tool that performs the soldering. It is designed for robotic integration, providing the necessary heating and tip for precise solder application.
- SFR (Solder Feeder for Robot): This unit automatically feeds solder wire to the soldering iron, ensuring a continuous and controlled supply of solder during the automated process. It is controlled by the robot via a communication protocol.
- UCR (Control Box for Robot): This is the central control unit for the soldering process. It provides power to the soldering iron and manages temperature control, ensuring optimal soldering conditions.
- CSR (Cartridge Stand for Robot): This stand provides a secure and accessible location for the soldering cartridges, facilitating easy and quick changes or storage within the robotic setup.
- CLR (Tip Cleaner for Robot): This unit is responsible for automatically cleaning the soldering iron tip, maintaining its performance and extending its lifespan by removing excess solder and oxidation.
Important Technical Specifications
The system's technical specifications vary depending on the specific reference (HA245A-5B or HA470A-5B) and the individual components.
HA Soldering Unit for Robot (Overall Package)
- HA245A-5B:
- Total Package Dimensions/Weight: 490 x 485 x 278 mm / 10.33 kg (19.29 x 19.09 x 10.94 in / 22.77 lb)
- HA470A-5B:
- Total Package Dimensions/Weight: 490 x 485 x 278 mm / 10.52 kg (19.29 x 19.09 x 10.94 in / 23.18 lb)
TRA (Automatic Soldering Iron for Robot)
- TRA245-A:
- Total Net Weight: 700 g / 1.54 lb
- Package Dimensions/Weight: 221 x 136 x 126 mm / 909 g (8.70 x 5.35 x 4.96 in / 2.00 lb)
- TRA470-A:
- Total Net Weight: 716 g / 1.58 lb
- Package Dimensions/Weight: 220 x 213 x 160 mm / 1000 g (8.66 x 8.39 x 6.30 in / 2.20 lb)
- TRA245-A / TRA470-A (Common):
- Operating Pressure: 1.5 to 7 bar / 20 to 100 psi
SFR (Solder Feeder for Robot)
- SFR-B:
- Power Supply Input: 24Vdc / ±5%, 1.5 A current required
- Spool Capacity: Up to 1 kg / 2.20 lb
- Solder Wire Reel Dimensions: Max. length 80mm / 3.2 in, Max. diameter 80mm / 3.2 in
- Max. Speed: 120 mm/s / 4.72 in/s
- Ambient Operating Temp.: 10 - 50 °C / 50 - 122 °F
- Connections: M8-5 pin Communication Connector
- Total Net Weight: 984 g / 2.17 lb
- Package Dimensions/Weight: 221 x 136 x 126 mm / 1200 g (8.70 x 5.35 x 4.96 in / 2.65 lb)
UCR (Control Box for Robot)
- UCR245-5A:
- Input Fuse: 2.5A
- Output: 21V
- Output Peak Power: 160W
- Temperature Range: 90 - 450 °C / 190 - 840 °F
- Total Net Weight: 2581 g / 5.69 lb
- Package Dimensions/Weight: 328 x 258 x 208 mm / 3160 g (12.91 x 10.16 x 8019 in / 6.97 lb)
- UCR470-5A:
- Input Fuse: 3.5A
- Output: 42V
- Output Peak Power: 250W
- Temperature Range: 90 - 500 °C / 190 - 930 °F
- Total Net Weight: 2635 g / 5.81 lb
- Package Dimensions/Weight: 328 x 258 x 208 mm / 3215 g (12.91 x 10.16 x 8019 in / 7.09 lb)
- UCR245-5A / UCR470-5A (Common):
- Temperature Range: 90 - 500 °C / 190 - 932 °F
- Idle Temp. Stability (still air): ±1.5 °C / ±3 °F
- Tip to ground resistance: < 2 ohms
- Tip to ground voltage: < 2mV RMS
- Ambient operating temp: 10 - 40 °C / 50 - 104 °F
- Communications: M8-5pins
- Tool: M16-8pins
- Unit Dimensions: 210 x 162 x 75 mm (8.3 x 6.4 x 3.0 in)
CSR (Cartridge Stand for Robot)
- CS2R245-B:
- Total Net Weight: 789 g / 1.74 lb
- Package Dimensions/Weight: 221 x 136 x 126 mm / 1004 g (8.70 x 5.35 x 4.96 in / 2.21 lb)
- CS2R470-B:
- Total Net Weight: 807 g / 1.78 lb
- Package Dimensions/Weight: 221 x 136 x 126 mm / 1045 g (8.70 x 5.35 x 4.96 in / 2.30 lb)
CLR (Tip Cleaner for Robot)
- CLMR-A:
- Brush diameter: 50 mm / 2.0 in
- Total Net Weight: 2737 g / 6.03 lb
- Package Dimensions/Weight: 221 x 136 x 126 mm / 3060 g (8.70 x 5.35 x 4.96 in / 6.75 lb)
Usage Features
The HA Soldering Unit for Robot is designed for seamless integration into automated production lines.
- Robotic Integration: All components are built to be mounted and controlled by a robotic arm and a PLC (Programmable Logic Controller), enabling fully automated soldering processes.
- Communication: The system communicates with the PLC/Robot via RS-232 for control and data exchange. The SFR unit specifically uses an M8-5 pin communication connector, and its communication protocol can be downloaded from the JBC website.
- Power Supply: The UCR control box operates on a wide input voltage range (100-240V AC, 50/60Hz), making it suitable for various global power standards.
- Compressed Air: The TRA soldering iron requires compressed air for its operation, indicated by the "Air Tube" connection in the features diagram.
- Cartridge System: The use of R245 or R470 cartridges allows for quick and efficient tip changes, adapting to different soldering requirements without extensive downtime. The CSR provides a dedicated stand for these cartridges.
- Automated Solder Feeding: The SFR ensures a consistent and precise supply of solder wire, which is crucial for high-quality automated soldering.
- Automated Tip Cleaning: The CLR unit automatically cleans the soldering tip, which is vital for maintaining optimal thermal transfer and prolonging tip life in continuous operation.
- Temperature Control: The UCR control box offers precise temperature control with a wide range (90-500 °C / 190-932 °F) and excellent idle temperature stability (±1.5 °C / ±3 °F), ensuring consistent soldering quality.
- ESD Safe: The entire system complies with CE Standards and is ESD safe, protecting sensitive electronic components from electrostatic discharge.
Maintenance Features
Maintenance of the HA Soldering Unit for Robot is facilitated by its modular design and the availability of specific components and instructions.
- Individual Manuals: Each main component (TRA, SFR, UCR, CSR, CLR) comes with its own instruction manual, providing detailed information on setup, operation, and maintenance specific to that unit. This modular documentation simplifies troubleshooting and upkeep.
- Replaceable Components: The system is designed with replaceable parts, such as solder wire reels for the SFR, cartridges for the TRA, and metal brushes for the CLR, ensuring longevity and ease of service.
- Communication Protocol: For the SFR, a dedicated Robot Communication Protocol is available for download, which is essential for proper integration and maintenance of the automated solder feeding function.
- Warranty: JBC provides a 2-year warranty covering manufacturing defects, emphasizing the quality and reliability of the equipment. This warranty does not cover product wear or misuse, and equipment must be returned to the dealer for valid claims.
- Environmental Compliance: The product adheres to the European directive 2012/19/EU, meaning electronic equipment should be collected and returned to an authorized recycling facility at the end of its life, promoting responsible environmental practices.
- Allen Keys and Spanner: The packing list includes various Allen keys (1.5 mm, 2.5 mm, 3 mm) and a 10 mm spanner, indicating that basic assembly and adjustment tasks can be performed with the provided tools.
- Screws: Different types of screws (DIN 912 M4x65, DIN 912 M4x20, DIN 7991 M4x10) are included, suggesting that components are securely fastened and may require specific tools for removal or replacement during maintenance.
- Insulator: An insulator is included, which is likely for electrical safety or thermal management within one of the units, highlighting attention to operational safety.
In summary, the JBC HA Soldering Unit for Robot is a robust, modular, and highly automated soldering system designed for industrial applications requiring precision, consistency, and efficiency. Its comprehensive set of components, detailed specifications, and user-friendly maintenance features make it a reliable solution for robotic soldering.
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