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jcb 217 User Manual

jcb 217
890 pages
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General Information
1
Care & Safety
2
Routine Maintenance
3
Attachments
A
Body & Framework
B
Electrics
C
Controls
D
Hydraulics
E
Transmission
F
Brakes
G
Steering
H
Engine
K
Service
Manual
3CX, 4CX, 214e, 214, 215,
217 & VARIANTS
Backhoe
Loader
From M/c No. 930000 Onwards
From M/c No. 903000 Onwards (USA)
PUBLISHED BY THE
TECHNICAL PUBLICATIONS DEPARTMENT
OF JCB SERVICE; © WORLD PARTS CENTRE,
WATERLOO PARK, UTTOXETER, ST14 5PA
ENGLAND
Tel. ROCESTER (01889) 590312
PRINTED IN ENGLAND
Publication No. 9803/3280 Issue 4
www.WorkshopManuals.co.uk
Purchased from www.WorkshopManuals.co.uk

Table of Contents

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jcb 217 Specifications

General IconGeneral
Brandjcb
Model217
CategoryOther
LanguageEnglish

Summary

General Information

Torque Settings

Tables detailing torque settings for UNF Grade 'S' Bolts, Metric Grade 8.8 Bolts, and Rivet Nut Bolts/Screws.

Care & Safety

Safety Notices

Explanation of signal words like DANGER, WARNING, and CAUTION used in safety notices and their meanings.

General Safety

Guidelines on safe operation, emphasizing carefulness, alertness, proper clothing, and safe practices with equipment and attachments.

Operating Safety

Safety precautions related to machine condition, controls, limits, engine failure, entering/leaving, exhaust gases, and powershift transmission.

Maintenance Safety

Safety guidelines for repairs, modifications, welding, electrical circuits, handling fuels, oil, batteries, and working under the machine.

Routine Maintenance

Service Schedules

Table outlining maintenance tasks based on machine running hours (10, 50, 100, 500, 1000, 2000 hours) and calendar equivalents.

Loader Arm Safety Strut

Instructions for installing and removing the loader arm safety strut to prevent accidental injury from falling arms.

Greasing

General greasing instructions and specific grease points for loader arms, backhoe, axles, driveshafts, and kingpost.

Brakes

Procedures for parking brake adjustment and checking the foot brake fluid level.

Electrics

Fuses and Relays

Details of fuse and relay locations and ratings, categorized by machine serial number and column.

Circuit Schematic - Basic Machine

Diagrams illustrating the basic electrical circuits for the machine, including main components, connections, and wiring.

Circuit Schematic - Synchro Shuttle

Electrical circuit diagram for the Synchro Shuttle transmission, detailing components and connections.

Circuit Schematic - Powershift

Electrical circuit diagram for the 4-speed Powershift gearbox, including electrical circuits and connections.

Transmission

Powershift Gearbox - 6 Speed

Explanation of the ShiftMaster ECU, its inputs, outputs, and operating modes, including limp modes.

Hydraulics

Relief Valve Pressures

Table of relief valve pressures for Loader Valve (Fixed Flow) and Excavator Valve (Fixed Flow).

Excavator Valve - Precision Control (Servo)

Detailed explanation of excavator valve operation for machines up to serial no. 931159, including spool functions.

Hose Burst Protection Valve

Procedures for checking and lowering a load in case of hose burst or engine failure.

Steering

Steering System - Pressure Testing

Steps for testing the pressure of the steering circuit, including specific test points, gauges, and adjustments.

Controls

Precision Control (Servo) Machines up to serial no. 931159

Detailed description of the Precision Control (Servo) system for earlier machines, including component location and operation.

Fault Finding

Flow charts for diagnosing faults in the Precision Control (Servo) system, covering no servo controls, slow operation, and system failure.

Precision Control (Servo) Machines from January 2003

Description of the Precision Control (Servo) system for later machines, including component location and operation.

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