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JL Audio JD250/1 - User Manual

JL Audio JD250/1
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Thank you for purchasing a JL Audio amplifier for
your automotive sound system.
Your amplifier has been designed and manufactured to exacting
standards in order to ensure years of musical enjoyment in your vehicle.
For maximum performance, we highly recommend that you have
your new amplifier installed by an authorized JL Audio dealer. Your
authorized dealer has the training, expertise and installation equipment
to ensure optimum performance from this product. Should you
decide to install the amplifier yourself, please take the time
to read this manual thoroughly so as to familiarize yourself
with its installation requirements and setup procedures.
If you have any questions regarding the instructions in this
manual or any aspect of your amplifier’s operation, please contact your
authorized JL Audio dealer for assistance. If you need further assistance,
please contact the JL Audio Technical Support Department
at technical@jlaudio.com/support.
OWNER’S MANUAL
Class D Monoblock Subwoofer Amplifiers
250/1
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Summary

Safety and Identification

Protect Your Hearing

Advises users to limit exposure to high sound pressure levels to prevent permanent hearing loss.

Record Your Serial Number

Instructions to record the product's serial number for service or theft purposes.

Installation Planning and Product Details

Installation Applications & Planning

Covers vehicle system compatibility, installation planning, cooling, safety, and common mistakes.

Product Information

Lists included items and provides a product description of the amplifiers.

Installation Procedure and Power

Typical Installation Sequence

Provides a step-by-step guide for installing the amplifier in a vehicle.

Power Connections

Details the procedure for safely connecting the amplifier's power supply wires.

Wiring and Fusing

Power and Ground Wire Gauge

Specifies minimum wire gauge requirements for power and ground connections and important notes on wire types.

Fuse Requirements

Lists the recommended fuse values for each amplifier model and emphasizes proper fuse placement.

Turn-On Options

Amplifier Turn-On Methods

Explains the three methods for turning the amplifier on/off: +12V Remote, DC Offset-Sensing, and Signal-Sensing.

Input and Voltage Settings

Input Section

Describes the differential-balanced input topology and how to connect stereo or mono signals.

Input Voltage Range

Explains the 'Low' and 'High' input voltage settings for preamp and speaker-level signals.

Control Adjustments

Input Sensitivity Controls

Details how to use the 'Input Sens.' control and 'Clipping' LED for setting input sensitivity.

Low-Pass Filter Control

Explains the function and operation of the active low-pass filter for subwoofer frequency control.

Audio Controls and Outputs

Bass Boost and Remote Level Control

Covers the Bass Boost equalizer and the optional Remote Level Control (RBC-1).

Preouts

Details the buffered pass-through preamp outputs for connecting additional amplifiers.

Outputs and Status Indicators

Subwoofer Outputs

Describes the subwoofer output terminals, their parallel connection, and impedance recommendations.

Status and Protection LEDs

Explains the meaning of the Status LED and the Protection LED (constant/flashing red).

Troubleshooting and Servicing

Unexpected Amplifier Shutdowns

Discusses conditions causing unexpected shutdowns, primarily low voltage, and suggests inspection.

Servicing Your Amplifier

Provides instructions for returning the amplifier for service, emphasizing authorized service personnel.

Appendix A: Input Sensitivity Level Setting

Input Sensitivity Level Setting Procedure

Step-by-step guide to properly adjust amplifier input sensitivity for optimal system balance.

Appendix B: Specifications

Amplifier Specifications

Detailed technical specifications for JD250/1, JD500/1, and JD1000/1 models.

Appendix C: Troubleshooting

Common Troubleshooting Issues

Addresses common problems like no turn-on, ticking sounds, and fluctuating output.

Limited Warranty Information

USA Limited Warranty Terms

Details the warranty period, coverage, exclusions, and service procedures for USA customers.

Summary

Safety and Identification

Protect Your Hearing

Advises users to limit exposure to high sound pressure levels to prevent permanent hearing loss.

Record Your Serial Number

Instructions to record the product's serial number for service or theft purposes.

Installation Planning and Product Details

Installation Applications & Planning

Covers vehicle system compatibility, installation planning, cooling, safety, and common mistakes.

Product Information

Lists included items and provides a product description of the amplifiers.

Installation Procedure and Power

Typical Installation Sequence

Provides a step-by-step guide for installing the amplifier in a vehicle.

Power Connections

Details the procedure for safely connecting the amplifier's power supply wires.

Wiring and Fusing

Power and Ground Wire Gauge

Specifies minimum wire gauge requirements for power and ground connections and important notes on wire types.

Fuse Requirements

Lists the recommended fuse values for each amplifier model and emphasizes proper fuse placement.

Turn-On Options

Amplifier Turn-On Methods

Explains the three methods for turning the amplifier on/off: +12V Remote, DC Offset-Sensing, and Signal-Sensing.

Input and Voltage Settings

Input Section

Describes the differential-balanced input topology and how to connect stereo or mono signals.

Input Voltage Range

Explains the 'Low' and 'High' input voltage settings for preamp and speaker-level signals.

Control Adjustments

Input Sensitivity Controls

Details how to use the 'Input Sens.' control and 'Clipping' LED for setting input sensitivity.

Low-Pass Filter Control

Explains the function and operation of the active low-pass filter for subwoofer frequency control.

Audio Controls and Outputs

Bass Boost and Remote Level Control

Covers the Bass Boost equalizer and the optional Remote Level Control (RBC-1).

Preouts

Details the buffered pass-through preamp outputs for connecting additional amplifiers.

Outputs and Status Indicators

Subwoofer Outputs

Describes the subwoofer output terminals, their parallel connection, and impedance recommendations.

Status and Protection LEDs

Explains the meaning of the Status LED and the Protection LED (constant/flashing red).

Troubleshooting and Servicing

Unexpected Amplifier Shutdowns

Discusses conditions causing unexpected shutdowns, primarily low voltage, and suggests inspection.

Servicing Your Amplifier

Provides instructions for returning the amplifier for service, emphasizing authorized service personnel.

Appendix A: Input Sensitivity Level Setting

Input Sensitivity Level Setting Procedure

Step-by-step guide to properly adjust amplifier input sensitivity for optimal system balance.

Appendix B: Specifications

Amplifier Specifications

Detailed technical specifications for JD250/1, JD500/1, and JD1000/1 models.

Appendix C: Troubleshooting

Common Troubleshooting Issues

Addresses common problems like no turn-on, ticking sounds, and fluctuating output.

Limited Warranty Information

USA Limited Warranty Terms

Details the warranty period, coverage, exclusions, and service procedures for USA customers.

Overview

This document is an owner's manual for JL Audio Class D Monoblock Subwoofer Amplifiers, specifically the JD250/1, JD500/1, and JD1000/1 models. It provides comprehensive information on installation, operation, and troubleshooting to ensure optimal performance and longevity of the amplifier in an automotive sound system.

Function Description

These JD monoblock amplifiers are designed to power subwoofers in automotive sound systems. They utilize JL Audio's NexD™ high-speed switching technology to deliver high-fidelity audio and efficient power conversion. Optimized for low-frequency amplification, these amplifiers are suitable for a wide variety of source units and system configurations. Their frequency response is limited to below 500 Hz, making them specifically designed for subwoofers and not for driving midrange speakers or tweeters. The amplifiers are equipped with a differential-balanced input topology, which offers high input flexibility and superior noise rejection, allowing them to accept high-voltage inputs from factory source units without distortion or noise. They also feature an active low-pass filter to attenuate frequencies above a selectable cutoff, preventing subwoofers from reproducing audible midrange content and improving tonal balance. A bass boost equalizer is included to enhance low-frequency output.

Usage Features

The manual emphasizes the importance of proper installation, ideally by an authorized JL Audio dealer, to achieve maximum performance. For self-installation, users are advised to thoroughly read the manual to familiarize themselves with installation requirements and setup procedures.

Power Connections: The amplifiers operate on 12V, negative-ground electrical systems. Users must disconnect the negative battery post before installation to prevent damage. Appropriate copper power wire (8 AWG for JD250/1, 4 AWG for JD500/1 and JD1000/1) should be run from the battery to the amplifier, with a fuse installed within 18 inches (45 cm) of the positive battery post. A solid metal grounding point close to the amplifier is required, using the same size power wire as the +12V connection, no longer than 36 inches (90 cm). The manual strongly recommends using oxygen-free copper (OFC) or tinned copper wire for power/ground connections and advises against copper-clad aluminum (CCA) wire. It also highlights the need to upgrade battery ground and alternator wires to 4 AWG if the main fuse rating exceeds 60A to prevent voltage drops.

Turn-On Options: The amplifier can be turned on/off using one of three methods, selected via the "Turn-On Mode" switch:

  1. +12V Remote Turn-On: The preferred method, where the amplifier turns on when a +12V signal is present at its "Remote" input, typically from a source unit or OEM interface processor.
  2. DC Offset-Sensing: Detects a small DC offset in the audio output of most OEM source units and amplifiers. This method is designed for high-level (speaker level) signals and senses the input from the CH. 1 (L) channel.
  3. Signal-Sensing: Detects the presence of a full-range audio signal, turning off after approximately 30 seconds of no signal. This method is also designed for high-level (speaker level) signals and senses the input from the CH. 1 (L) channel.

Input Section: The amplifier's input section automatically sums stereo signals to mono. Users can run stereo or mono signals into the inputs. If only one input connection is used, a Y-adaptor may be necessary to split the signal into both inputs. For automatic turn-on with DC Offset or Signal Sensing modes, the CH. 1 (L) channel input must be used.

Input Voltage Range: A wide range of input voltages (200mV – 8V) is accommodated via the "Input Voltage" switch:

  • "Low" (200mV – 2V): For preamp level signals from aftermarket source units.
  • "High" (800mV – 8V): For high-output preamp level signals or speaker-level outputs from source units and small amplifiers. Line output converters are generally not needed, but can be used if the signal cannot be sufficiently reduced.

Input Sensitivity Controls: The "Input Sens." control matches the source unit's output voltage to the amplifier's input stage for maximum clean output. Rotating clockwise increases sensitivity, while counter-clockwise decreases it. A "Clipping" LED trim ring simplifies the setting process, indicating maximum unclipped output. The manual provides a detailed seven-step procedure for setting input sensitivity, emphasizing the importance of disconnecting speakers during the process and not exceeding the maximum unclipped level to prevent distortion and speaker damage.

Low-Pass Filter Control: A 12 dB per octave low-pass active filter with a continuously variable frequency selection from 50 Hz to 500 Hz is included. This filter is crucial for preventing subwoofers from reproducing midrange content. 80 Hz is suggested as a good starting point for tuning.

Bass Boost Control: A single-band, boost-only bass equalizer with a rotary knob allows adjustment from 0 dB (full-counterclockwise) to +12 dB (full-clockwise), centered at 45 Hz.

Preouts: Buffered, pass-through preamp outputs are provided, delivering the same signal as the amplifier's inputs, allowing for easy addition of more amplifiers. The preamp output signal is not affected by the amplifier's filter controls. When the "Input Voltage" switch is in "Low," the "Preouts" signal matches the input level (unity gain). In "High" position, the input signal is attenuated by -12 dB to produce a line-level signal at the "Preouts" for proper line-level output. If using "Preouts" to feed a stereo amplifier, a stereo signal must be connected to the amplifier's inputs.

Remote Level Control (Optional): An optional RBC-1 remote level control allows users to adjust subwoofer volume from the front of the vehicle. It connects via a standard telephone cable and acts as a level attenuator, muting audio at full counter-clockwise rotation and providing full level at full clockwise rotation. Multiple JD monoblock amplifiers can be controlled by a single RBC-1 using a phone line splitter.

Subwoofer Outputs: The amplifiers are designed to deliver power into subwoofer loads of 2 ohms or greater. The outputs accept 16 AWG - 8 AWG wire. There are two positive and two negative connections, which are connected in parallel internally, facilitating multiple subwoofer wiring. Connecting two subwoofers to one set of terminals results in a parallel connection.

Maintenance Features

Cooling Efficiency: The amplifier's outer shell is designed for heat removal. It should be exposed to a large volume of air for optimum cooling. Mounting upside down is discouraged, and at least 1 inch (2.5 cm) of space above the amplifier is recommended for proper cooling if mounted under a seat. Enclosing the amplifier in a small, poorly ventilated chamber can lead to excessive heat build-up and degraded performance; if an enclosure is necessary, fan ventilation is recommended.

Safety Considerations: The amplifier must be installed in a dry, well-ventilated environment and secured to prevent it from coming loose. Installation should not interfere with vehicle safety equipment (air bags, seat belts, ABS brakes). Users are warned against drilling through vital vehicle systems, running wires outside the vehicle, and mounting the amplifier in areas exposed to elements. All wires should be protected from sharp edges.

Status LEDs / Protection Circuitry: The amplifier has Status and Protection LEDs on its top surface.

  • Status LED (Constant Blue): Indicates the amplifier is on.
  • Protection LED (Constant Red): Illuminates if the amplifier exceeds its safe operating temperature, muting output. It turns off when the temperature returns to a safe level.
  • Protection LED (Flashing/Constant Red): Indicates over-current conditions, which can be caused by speaker impedance below 2 ohms or a short-circuit in speaker wiring. This may manifest as repetitive ticking or thumping noise.

Troubleshooting: The manual includes a troubleshooting guide for common issues:

  • Amplifier not turning on: Check fuses (with a continuity meter), power/ground/remote connections, and ensure +12V is present at the remote terminal.
  • Repetitive ticking/popping sound: Check speaker wires for shorts (between leads or to chassis ground) and verify nominal load impedance is 2 ohms or greater.
  • Output fluctuates: Check amplifier connections, ensuring wires are properly stripped and seated in terminal blocks, and input connectors make good contact.
  • Amplifier shuts off at higher volumes: Inspect voltage source and grounding points. Voltage drops below 10V can cause shutdown. Upgrading battery ground and alternator wires may be necessary.
  • Amplifier turns on but no output: Measure input signal voltage from the source unit (0.2-8.0V AC) and output voltage from the amplifier (5V AC or more at half volume). Check speaker wire connections to ensure good contact.

Servicing: There are no user-serviceable parts or fuses inside the amplifier. Users are advised to return malfunctioning amplifiers to an authorized JL Audio dealer for service, as unauthorized repair voids the warranty and can cause further problems.

Warranty: JL Audio provides a two-year warranty on the product, extended to three years if installed by an authorized JL Audio dealer using a JL Audio Premium Power Connection System. The warranty covers manufacturing defects and malfunctions but excludes damage from accident, misuse, abuse, modification, neglect, improper installation, unauthorized repair, or misrepresentations. Cosmetic damage and incidental/consequential damages are not covered. The warranty is void if the serial number is removed or defaced. Warranty returns require proof of purchase and must be sent freight-prepaid to JL Audio's Amplifier Service Facility.

JL Audio JD250/1 Specifications

General IconGeneral
Fuse Rating25 A
Rated Power (RMS)250 Watts x 1 @ 4 ohms
Input Range200 mV - 6 V
Power Output (RMS)250W @ 1.5Ω - 4Ω
Input Sensitivity200 mV - 6 V

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