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JLG 3614RS - User Manual

JLG 3614RS
170 pages
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Operation & Safety
Manual
Original Instructions
Keep this manual with machine at all times.
An Oshkosh Corporation Company
Models
3614RS
4017RS
31200938
Revised
March 25, 2019 - Rev G

Table of Contents

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Overview

  1. Function Description
  2. Important Technical Specifications
  3. Usage Features
  4. Maintenance Features

This document is an Operation & Safety Manual for JLG telehandlers, specifically models 3614RS and 4017RS. It provides essential information for owners, users, operators, lessors, and lessees to ensure safe and proper machine operation. The manual emphasizes the importance of reading and understanding its contents, along with other safety materials, before operating the equipment.

Function Description:

The JLG telehandlers (models 3614RS and 4017RS) are designed for lifting, transporting, and placing loads. They feature a boom that can be extended, retracted, lifted, and lowered, and can be equipped with various attachments such as forks, buckets, and truss booms. The machines are capable of operating with both non-suspended and suspended loads. Key operational aspects include engine starting and shutdown, steer modes (2-wheel front steer, 4-wheel circle steer, 4-wheel crab steer), and a Load Stability Indicator (LSI) system to monitor forward stability.

Important Technical Specifications:

The manual provides detailed specifications across various categories:

  • Fluids:

    • Engine Crankcase: Deutz Specification DQC III-10 LA or DQC IV-10 LA, with SAE 15W-40, 10W-40, or 5W-40 viscosities depending on ambient temperature.
    • Transmission and Transfer Case: Mobilfluid 424 (10W-30) or Mobilfluid LT (75W-80).
    • Axle Differential and Wheel End: API GL5 with LS Additives, various SAE viscosities (140, 80W-140, 85W-140, 90, 80W-90, 85W-90, 75W-90, 75W) depending on temperature.
    • Hydraulic System: Mobilfluid 424 (10W-30) or Exxon Univis HVI, suitable for temperatures down to -40°F/-40°C.
    • Engine Coolant: Ethylene Glycol and Water (50/50 Mix Standard or 60/40 Mix Cold Weather).
    • Fuel: EN590, ASTM D975 Grade 2-D, ASTM D975 Grade 1-D (Maximum B5 Biodiesel), with Ultra Low Sulfur (S ≤ 15 mg/kg) for ULS configurations or Low Sulfur (S ≤ 500 mg/kg) for LS configurations.
    • Brake Fluid (if equipped with 55 kW engine): Mobil ATF 220.
    • Air Conditioning: Refrigerant R-134-a (Tetrafluoroethane).

  • Capacities:

    • Engine Crankcase Oil: 8.0 L (8.5 qt) with filter change.
    • Fuel Tank: 150 L (39.6 gal).
    • Cooling System: 19.0 L (20 qt).
    • Hydraulic System: 180 L (47.6 gal) system capacity, 90 L (23.8 gal) reservoir to full mark.
    • Transmission System: 13.5 L (14.3 qt) with filter change.
    • Transfer Case: 0.75 L (0.79 qt).
    • Axles (Differential Housing): 3614RS Front Axle 7.3 L (7.7 qt), Rear Axle 7.5 L (7.9 qt). 4017RS Front Axle 6.7 L (7.1 qt), Rear Axle 7.5 L (7.9 qt).
    • Wheel End Capacity: 3614RS 1.4 L (1.5 qt). 4017RS Front Axle 2.1 L (2.2 qt), Rear Axle 1.4 L (1.5 qt) for pneumatic, 2.1 L (2.2 qt) for foam-filled.
    • Brake System (if equipped with 55 kW engine): 1.7 L (1.8 qt).
    • Air Conditioning System (if equipped): 1.0 kg (2.2 lb).

  • Tires:

    • 3614RS: 15.5/80-24 TR01 (4.1 bar / 59 psi), 15.5-25 L-2 Pneumatic (4.0 bar / 58 psi), Foam (186 kg / 410 lb), 400/80-24 (4.0 bar / 58 psi), 370/75-28 (5.25 bar / 76 psi).
    • 4017RS: 14-24 TG02 (4.25 bar / 62 psi), 14-24 SGG-2A Pneumatic (4.75 bar / 69 psi), Foam (245 kg / 540 lb), 14R24 XGLA2 (5.5 bar / 80 psi), 400/75-28 (5.25 bar / 76 psi).
    • Wheel Lug Nut Torque: 3614RS 360 ±20 Nm (265 ±15 lb-ft), 4017RS 460 ±20 Nm (340 ±15 lb-ft).

  • Performance:

    • Maximum Lift Capacity: 3614RS 3600 kg (7937 lb), 4017RS 4000 kg (8819 lb).
    • Maximum Lift Height: 3614RS 14.0 m (45.9 ft). 4017RS Outriggers Engaged 17.2 m (56.4 ft), Outriggers Not Engaged 15.5 m (50.9 ft).
    • Maximum Forward Reach: 3614RS 9.5 m (31.2 ft), 4017RS 13.9 m (45.6 ft).
    • Auxiliary Hydraulic Circuit Max Flow: 100 lpm (26.4 gpm).
    • Maximum Travel Speed: 25 kph (15.5 mph).
    • Frame Leveling: 10 degrees.
    • Maximum Travel Grade (boom in travel position): Gradeability 45%, Side Slope 8.75%.

  • Dimensions (Note: Values vary depending on machine configuration):

    • Maximum Overall Height: 3614RS 2944 mm (115.9 in), 4017RS 2937 mm (115.6 in), Germany 3087 mm (121.5 in).
    • Maximum Overall Width: 3614RS 2354 mm (92.7 in), 4017RS 2373 mm (93.4 in).
    • Wheelbase: 3614RS 3150 mm (124.0 in), 4017RS 3235 mm (127.4 in).
    • Overall Length (less Forks): 3614RS 6433 mm (253.3 in), 4017RS 6458 mm (254.3 in).
    • Ground Clearance: 3614RS 375 mm (14.8 in), 4017RS 436 mm (17.2 in).
    • Turning Radius Over Tires: 3614RS 7720 mm (303.9 in), 4017RS 8020 mm (315.7 in).
    • Maximum Operating Weight (no attachment): 3614RS 9880 kg (21,782 lb), 4017RS 11 620 kg (25,618 lb).

  • Noise Emission Level (CE):

    • 74.4 kW Engine: 106 dB(A) LWA, 78.4 dB(A) LpA.
    • 55.0 kW Engine: 104 dB(A) LWA, 74.5 dB(A) LpA.

Usage Features:

  • Operator Qualifications: Operators must read and understand the manual, complete training, possess a valid driver's license, be in good physical and mental condition, and comply with all applicable regulations.
  • Controls and Indicators: The cab features an instrument cluster, ignition, park brake, transmission control lever, Load Stability Indicator (LSI), steering column adjuster, joystick for boom and attachment functions, console switches, and an accessory control lever.
  • Steer Modes: Three modes are available: 2-wheel front steer (required for public roads), 4-wheel circle steer, and 4-wheel crab steer. Steer modes must be changed while stationary.
  • Anti-Theft: Machines can be equipped with an anti-theft feature requiring a numeric code for operation.
  • Operator Presence System: The operator seat is equipped with a system that prohibits engine start and hydraulic functions if the operator is not present, and disables hydraulic controls if the operator leaves the seat during operation.
  • Attachments: The manual details installation and operation for various JLG-supplied attachments including standard quick attach, Manitou quick attach, JCB quick attach, carriages with forks, side shift carriages, fork positioning carriages, buckets, multi-purpose buckets, carriages with lift lugs, adjustable truss booms, fork-mounted hooks, quick attach mounted hooks, and truss booms.
  • Road Operation (CE): Specific procedures for preparing the telehandler for road travel, including removing loads, cleaning, checking lights and mirrors, and selecting front wheel steering.
  • Emergency Procedures: Instructions for towing a disabled product, emergency lowering of the boom, and cab emergency exit.

Maintenance Features:

  • Pre-Operation and Inspection: Daily checks include cleanliness, structural integrity, safety decals, manuals, walk-around inspection, fluid levels, and attachment verification.
  • Warm-Up and Operational Checks: Before operation, check heater, A/C, wipers, lighting, mirrors, brakes, travel, gears, steering, horn, back-up alarm, and joystick functions.
  • Service and Maintenance Schedules: Detailed schedules are provided for 10 hours, 50 hours, 1st 50 hours, 250 hours, 500 hours, 1000 hours, 3000 hours, and 6000 hours/4 years. These include checks for fuel level, engine oil, hydraulic oil, tire condition, coolant, transmission oil, axle differential oil, wheel end oil, boom chain & tension, boom wear pads, battery, air filter, cab air filters, and windshield washer fluid.
  • Fuel System Maintenance: Includes checking fuel level and draining the fuel/water separator.
  • Tire Maintenance: Covers air pressure checks, damage inspection criteria for pneumatic and foam-filled tires, and guidelines for tire and wheel replacement.
  • Engine Cooling System Maintenance: Instructions for checking and adding engine coolant.
  • Hydraulic Oil Maintenance: Procedures for checking hydraulic oil level.
  • Transmission Oil Maintenance: Steps for checking transmission oil level.
  • Air Intake System Maintenance: Includes checking and changing air filters.
  • Battery Maintenance: Instructions for checking the battery.
  • Windshield Washer System Maintenance: Checking and refilling washer fluid.
  • Load Stability Indicator (LSI) System Test: A procedure to verify the proper functioning of the LSI system.
  • Boom Interlock System Test: A test to ensure the boom interlock system operates correctly in different boom positions.
  • Inspection, Maintenance and Repair Log: A dedicated section for recording maintenance activities.

JLG 3614RS Specifications

General IconGeneral
BrandJLG
Model3614RS
CategoryConstruction Equipment
LanguageEnglish

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