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JLG 800S User Manual

JLG 800S
162 pages
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Operation and Safety Manual
ANSI
®
Original Instructions - Keep this manual with the machine at all times.
AS/NZS
Boom Lift Models
800S
810SJ
860SJ
S/N 0300182743 &
B300001328 to Present
3121630
June 29, 2018 - Rev I

Table of Contents

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JLG 800S Specifications

General IconGeneral
Platform Height80 ft
Platform Capacity - Unrestricted500 lbs
Gradeability - 4WD45%
Swing360 Degrees Continuous
Platform Rotator180 Degrees
Engine TypeDiesel
Maximum Platform Height80 ft
Fuel TypeDiesel
Engine Power74 hp
Platform Capacity - Restricted1, 000 lbs
Machine Width8 ft 2 in
Working Height86 ft
Ground Clearance1 ft
Fuel Tank Capacity30 gal
Platform Capacity500 lbs / 1000 lbs
Horizontal Outreach - Alternative40 ft
Overall Length - Alternative30 ft 6 in
Stowed Height10 ft / 3.05 m
Weight - Alternative24, 500 lbs

Summary

Foreword

Safety Alert Symbols and Signal Words

Defines safety alert symbols and signal words used in the manual for hazard communication.

Revision Log

Provides a history of changes and revisions made to the manual over time.

Section 1: Safety Precautions

1.1 General Safety Precautions

Outlines general precautions for proper and safe machine usage and maintenance.

1.2 Pre-Operation Safety

Details necessary steps before operating the machine, including reading the manual.

1.3 Operation Safety

Covers general procedures and precautions for operating the machine safely.

1.4 Towing, Lifting, and Hauling Safety

Provides safety guidelines for towing, lifting, and hauling the machine.

1.5 Maintenance Safety

Outlines general safety precautions to be observed during machine maintenance.

Section 2: User Responsibilities, Machine Preparation, and Inspection

2.1 Personnel Training Requirements

Emphasizes the necessity of trained personnel for operation and maintenance.

2.2 Preparation, Inspection, and Maintenance

Covers periodic machine inspections and maintenance requirements.

2.3 Horizontal and Capacity Limit Switches

Explains the function of horizontal and capacity limit switches.

2.4 Oscillating Axle Lockout Test (If Equipped)

Provides instructions for testing the oscillating axle lockout system.

Section 3: Machine Controls and Indicators

3.1 General Controls Information

Manufacturer has no direct control over application; user is responsible for safety.

3.2 Controls and Indicators Overview

Provides information needed to understand control functions and indicators.

Section 4: Machine Operation

4.1 Machine Description

Describes the machine as a self-propelled hydraulic lift with a work platform.

4.2 Operating Characteristics and Limitations

Details capacities and stability factors for machine operation.

4.3 Engine Operation Procedures

Provides steps for starting and shutting down the machine's engine.

4.4 Traveling (Driving) Procedures

Covers procedures and limitations for traveling and driving the machine.

4.5 Steering Operation

Explains how to operate the steering controls for directional movement.

4.6 Platform Operation

Covers platform level adjustment and rotation procedures.

4.7 Boom Operation

Provides guidelines for boom operation, including swinging and telescoping.

4.8 Function Speed Control

Explains how to adjust the speed of various machine functions.

4.9 Machine Safety System Override (MSSO)(CE Only)

Details the MSSO for emergency platform retrieval only.

4.10 SkyGuard Operation

Explains the SkyGuard system for enhanced control panel protection.

4.11 Oscillating Axle Lockout Test (If Equipped)

Provides instructions for testing the oscillating axle lockout system.

4.12 Emergency Towing Procedures

Provides procedures and warnings for emergency towing of the machine.

4.13 Tow Bar (If Equipped)

Details procedures for towing the machine using a tow bar.

4.14 Shut Down and Park Procedures

Outlines the steps for safely shutting down and parking the machine.

4.15 Lifting and Tie Down Procedures

Provides instructions for lifting and securing the machine for transport.

Section 5: Emergency Procedures

5.1 General Emergency Information

Explains steps to take in case of an emergency situation while operating.

5.2 Incident Notification Procedures

Details procedures for notifying JLG Industries of any product incident.

5.3 Emergency Operation Procedures

Covers emergency procedures when the operator cannot control the machine.

5.4 Emergency Towing Procedures

Provides guidelines and restrictions for emergency towing procedures.

5.5 Machine Safety System Override (MSSO)(CE Only)

Details the MSSO for retrieving trapped operators or overriding locked controls.

Section 6: Accessories

6.1 Fall Arrest Platform

Describes the external fall arrest system for platform use.

6.2 Pipe Racks Accessory

Details the pipe racks accessory for storing pipe or conduit on the platform.

6.3 SkyAir™ Accessory

Explains the SkyAir accessory for supplying compressed air to the platform.

6.4 SkyCutter™ Accessory

Describes the SkyCutter accessory for cutting metal.

6.5 SkyGlazier™ Accessory

Details the SkyGlazier accessory for positioning panels efficiently.

6.6 SkyPower™ System

Explains the SkyPower system for supplying AC power to the platform.

6.7 SkyWelder™ Accessory

Describes the SkyWelder accessory for TIG and Stick welding.

6.8 Soft Touch System

Explains the Soft Touch system for deactivating platform functions near structures.

6.9 Bolt-On External Fall Arrest System

Details the bolt-on external fall arrest system for operator safety.

Section 7: General Specifications & Operator Maintenance

7.1 Introduction to Specifications and Maintenance

Provides additional information for proper operation and maintenance of the machine.

7.2 Operating Specifications

Lists key operating specifications and performance data of the machine.

7.3 Serial Number Location

Shows locations of the machine's serial number plate and stamped number.

7.4 Maintenance and Lubrication Schedule

Covers maintenance procedures and lubrication specifications for machine components.

7.5 Tires & Wheels Information

Provides information on tire inflation, damage, and replacement procedures.

7.6 Propane Fuel Filter Replacement

Details steps for removing and installing the propane fuel filter.

7.7 Propane Fuel System Pressure Relief

Explains how to relieve pressure in the propane fuel system before servicing.

7.8 Supplemental Information

Provides information related to European Machinery Directive and noise/vibration levels.

Section 8: Inspection and Repair Log

Transfer of Ownership Information

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