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Toucan 800
JLG Toucan 800 User Manual
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Operation and Safety Manual
TOUCAN 800
TOUCAN 870
31210031
January 01, 2010
English - Operation and Safety Manual - Original Instruct
ions
2
Table of Contents
Default Chapter
7
Table of Contents
7
Section 1. Safety Precautions
9
General
9
Pre-Operation
9
Operator Training and Knowledge
9
Workplace Inspection
9
Machine Inspection
9
Operation
9
Trip and Fall Hazards
10
Electrocution Hazards
10
Tipping Hazards
11
Crushing and Collision Hazards
11
Towing, Lifting, and Hauling
12
Additional Hazards / Safety
12
Section - 2 - User Responsibilities, Machine
13
Preparation, and Inspection
13
Personnel Training
13
Operator Training
13
Training Supervision
13
Operator Responsibility
13
Preparation, Inspection, and Mainte
13
Nance
13
Pre-Start Inspection
15
Walk-Around Inspection
17
Function Check
18
Control Stations
18
Tilt Sensor Check
18
Overload Sensor Check
19
Slack / Broken Chain Sensors Check
20
Gate Sensors Check (Toucan 800 DI Only)
20
Section 3 - Machine Controls and Indicators
21
General
22
Controls and Indicators
22
Ground Control Station
22
Section - 3 - Machine Controls and Indicators 3.1 General
22
Manual Lowering Controls
25
Platform Control Station
26
Platform Control Indicator Panel
27
Section 4. Machine Operation
29
Emergency Control Operation
29
Platform/Off/Ground Selector Switch
29
Emergency Stop Switch
29
Platform Controls
29
Drive Speed Selector Switch
29
Traveling (Driving)
29
Raising and Lowering the Mast
31
Raising and Lowering the Jib
32
Slewing the Turntable
32
Work Platform Functions Combination
32
Manual Lowering Controls
32
Alarms
32
Horn
32
Motion Alarm
32
Tilt Light and Alarm
32
Slack Chain Light and Alarm
32
Soft Touch System Light and Alarm (Option)4-5
33
Shut down and Park
33
Chargers
34
EMB-MP HAWKER Charger (40 or 70 A)
35
Emergency Towing
36
Lifting and Tie down
36
Lifting
36
Tie down
37
Loading and Unloading
37
Using a Fork Lift Truck
37
Using a Winch for Loading
37
Section 5 - Decals
39
Section 6 - Emergency Procedures
45
General
45
Incident Notification
45
Emergency Operation
45
Operator Unable to Control Machine
45
Platform or Mast Caught Overhead
45
Emergency Lowering
45
Emergency Towing Procedures
45
Section 7 - Inspection and Repair Log
46
Section 8 - General Specifications & Operator Maintenance
47
Introduction
47
Service and Maintenance Manual French
47
Operating Specifications
48
Fluid Capacities
49
Hydraulic Power Unit
49
Batteries
49
Operator Maintenance
51
Batteries
51
Hydraulic Filters
54
Turntable Lubrication
55
Lifting Chains Lubrication
55
Mast Section Lubrication
55
Wheel Bearing & Steering Knuckle Lubrication8-9
55
Hydraulic Oil Reservoir
56
Steering Hydraulic Unit Reservoir
57
Tires and Wheels
57
Verification of the Overload Detection Setting (Toucan 800 Only)
58
Verification of the Tilt Alarm Setting
59
4
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JLG Toucan 800 Specifications
General
Overall Width
0.99 m
Overall Length
2 m
Weight
2400 kg
Drive Speed
5 km/h
Platform Size
0.76 x 1.22 m
Fuel Type
Electric
Steering
Electric
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