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JLG 1350SJP Service Manual

JLG 1350SJP
554 pages
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Service and Maintenance Manual
Models
1200SJP
1350SJP
P/N - 3121142
November 8, 2016
AS/NZS

Table of Contents

Other manuals for JLG 1350SJP

Questions and Answers:

JLG 1350SJP Specifications

General IconGeneral
Platform Height135 ft
Working Height141 ft
Horizontal Outreach80 ft
Platform Capacity - Unrestricted600 lb
Platform Capacity - Restricted1000 lb
Machine Width8 ft 2 in
Machine Height10 ft
Gradeability - 4WD45%
Engine TypeDiesel
Fuel Tank Capacity40 gal
Drive Speed - 4WD2.5 mph
Swing360 Degrees Continuous
Platform Rotator180°
Jib Range130 Degrees
ControlsProportional
Ground Clearance14 in
Axle Oscillation±8 in

Summary

Section A: Introduction - Maintenance Safety Precautions

General Safety Precautions

General safety precautions for aerial platform maintenance. Importance of following warnings and precautions.

Hydraulic System Safety

Hydraulic systems operate at high pressures; pressure relief is required before disconnection.

Maintenance Safety Precautions

Safety points for maintenance, including compliance with warnings and precautions.

Section 1: Specifications

Capacities

Lists capacities for Hydraulic Tank, Fuel Tank, and Hydraulic System.

Engine Data

Details specifications for Deutz BF4M2011 and Caterpillar 3.4T engines.

Specifications and Performance Data

Provides reach specifications, dimensional data, and chassis specifications.

Torque Requirements

Lists torque values for various components like wheel bolts, swing bearing bolts, and tele cylinder mounting.

Hydraulic Oil

Specifies hydraulic oil requirements based on operating temperature range and SAE viscosity grade.

Lubrication and Operator Maintenance

Covers lubrication intervals and specifications for various components.

Section 2: General

Machine Preparation, Inspection, and Maintenance

Covers machine preparation, pre-start, pre-delivery, annual inspections, and preventative maintenance.

Service and Guidelines

Provides information on safety, workmanship, cleanliness, and component removal/installation.

Lubrication and Information

Details hydraulic system contamination, lubrication procedures, and battery maintenance.

Cylinder Drift Test

Procedures for measuring acceptable platform and cylinder drift.

Pins and Composite Bearing Repair Guidelines

Guidelines for inspecting and replacing filament wound bearings and pins.

Welding on JLG Equipment

Instructions and warnings regarding welding on JLG equipment.

Section 3: Chassis & Turntable

Tires & Wheels

Covers tire inflation, damage criteria, and wheel/tire replacement procedures.

Steering Control System

Details steering modes, sensors, and how the control system synchronizes wheel movement.

Oscillating Axle System

Describes the oscillating front axle system, including lockout cylinders and their function.

Drive Hub

Provides procedures for different drive hub models (Rexroth, Bonfiglioli, Reggiana Riduttori).

Swing Drive

Covers roll and leak testing, and tightening/torquing bolts for the swing drive.

Swing Brake

Details pre-installation checks, installation, maintenance, and disassembly of the swing brake.

Swing Motor

Provides disassembly and inspection procedures for the swing motor.

Swing Bearing

Covers turntable bearing mounting bolt condition checks, wear tolerance, removal, and installation.

Engine

Provides information on engine operation, glow plugs, checking oil level, and changing engine oil.

Bio Fuel in Deutz Engines

Covers general use of bio fuels, approved engines, and basic conditions to observe.

CAT DGC Diagnostic Support and Trouble Code Definitions

Defines diagnostics and troubleshooting procedures for the CAT 3.4 engine ECM.

Section 4: Boom & Platform

Boom Systems

Describes systems like Broken Cable Indicator, Platform Control Enable, and Transport Position Sensing.

Boom Removal, Disassembly/Assembly, & Cable Replacement

Detailed steps for removing, disassembling, assembling, and replacing boom cables.

Boom Lubrication Application

Procedure for applying lubricant to booms after assembly or during annual application.

Boom Shimming Procedure

Procedure for measuring and adjusting boom sweep using shims.

Load Sensing Pin Removal and Installation

Steps for removing and installing the load sensing pin, including sensor recalibration.

Section 5: Hydraulics

Lubricating O-Rings in the Hydraulic System

Procedures for lubricating O-rings on hydraulic fittings using cup/brush, dip, or spray methods.

Cylinder Repair

General procedures for cylinder disassembly, cleaning, inspection, and assembly.

Hydraulic Tank

Describes the hydraulic tank capacity, return filter, suction strainers, and oil level checks.

Pressure Setting Procedure

Procedures for setting hydraulic pressures, including high and low pressure relief valves.

Drive Pumps

Troubleshooting procedures for transmission drive issues.

Hydraulic Centering of Control Modules

Procedures for centering control modules, including EP and HD/EP control modules.

Section 6: JLG Control System

Introduction

Overview of the JLG Control System, its components, and functionality.

CANbus Communications

Explains CANbus communication principles and module interactions.

Calibration Instructions

Lists calibration procedures required for various sensors and machine functions.

Calibrating Steer

Procedure for calibrating steering to ensure proper alignment of tires and wheels.

Calibrating Drive

Procedure for calibrating the drive system using the analyzer.

Calibrating Platform Level

Steps for setting platform valve minimums and calibrating platform level sensors.

Calibrating Lift Crack Point

Procedure for calibrating the lift crack points for the machine.

Calibrating Telescope Crack point

Procedure for calibrating telescope crack points for the machine.

Calibrating Tilt Sensor

Procedure for calibrating the tilt sensor before machine operation.

Calibrating the Boom Sensors

Step-by-step procedure to calibrate boom sensors for proper operation.

Section 7: Basic Electrical Information, Electrical & Hydraulic Schematics

General

Basic electrical information and schematics for locating and correcting operating problems.

Multimeter Basics

Instructions for using a multimeter for various circuit measurements.

Applying Silicone Dielectric Compound to Electrical Connections

Procedure for applying silicone dielectric compound to electrical connectors to prevent oxidation.

AMP Connector

Assembly and disassembly procedures for AMP connectors.

Deutsch Connectors

Assembly and disassembly procedures for Deutsch connectors.

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