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JLG 600SJC User Manual

JLG 600SJC
270 pages
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Service and Maintenance Manual
Model
600SC
660SJC
S/N 0300174703
to Present
P/N - 3121607
March 10, 2014

Table of Contents

Questions and Answers:

JLG 600SJC Specifications

General IconGeneral
BrandJLG
Model600SJC
CategoryBoom Lifts
LanguageEnglish

Summary

INTRODUCTION AND SAFETY

MAINTENANCE SAFETY PRECAUTIONS

General safety precautions for aerial platform maintenance.

REVISION LOG

Records changes and history of the manual.

SPECIFICATIONS

OPERATING SPECIFICATIONS

Machine operating parameters and capabilities.

DIMENSIONAL DATA

Physical dimensions and measurements of the machine.

CAPACITIES

Fluid capacities for various systems.

ENGINE DATA

Technical specifications for the Deutz TD 2.9 engine.

FUNCTION SPEEDS

Speed specifications for machine functions.

TORQUE REQUIREMENTS

Recommended torque values for fasteners.

HYDRAULIC OIL

Hydraulic oil specifications and recommendations.

MAJOR COMPONENT WEIGHTS

Weights of major machine components for lifting.

OPERATOR MAINTENANCE

Routine maintenance tasks for the operator.

GENERAL PROCEDURES

MACHINE PREPARATION, INSPECTION, AND MAINTENANCE

Procedures for preparing, inspecting, and maintaining the machine.

SERVICE AND GUIDELINES

General guidelines for servicing the equipment.

LUBRICATION AND INFORMATION

Information and procedures for lubrication.

CYLINDER DRIFT TEST

Methods for measuring acceptable cylinder drift.

PINS AND COMPOSITE BEARING REPAIR GUIDELINES

Guidelines for repairing pins and composite bearings.

WELDING ON JLG EQUIPMENT

Safety instructions for welding JLG equipment.

CHASSIS AND TURNTABLE COMPONENTS

CHASSIS COMPONENTS AND SERVICING

Identification and servicing of chassis components.

Track and Chain Maintenance

Procedures for track and chain maintenance.

Track Roller Maintenance

Procedures for track roller disassembly and assembly.

Idler Roller Assembly

Description and assembly of the idler roller.

Drive Motor Servicing

Disassembly and assembly of the drive motor.

Swing Drive Maintenance

Exploded views and procedures for the swing drive.

Swing Bearing Service

Procedures for swing bearing inspection and replacement.

BOOM AND PLATFORM SYSTEMS

BOOM SYSTEMS REMOVAL

Procedures for removing platform and boom components.

WEAR PAD MAINTENANCE

Information on wear pad thickness and replacement.

BOOM DISASSEMBLY AND CABLE REPLACEMENT

Procedures for boom section disassembly and cable replacement.

WIRE ROPE INSPECTION AND MAINTENANCE

Criteria and procedures for wire rope inspection.

WIRE ROPE TENSIONING ADJUSTMENT

Procedure for adjusting wire rope tension.

ARTICULATING JIB BOOM SERVICE

Procedures for removal, disassembly, and inspection of the articulating jib boom.

LIMIT SWITCH AND CAM VALVE ADJUSTMENT

Adjustment procedures for limit switches and cam valves.

ROTARY ACTUATOR SERVICE

Theory of operation, required tools, and disassembly of the rotary actuator.

FOOT SWITCH ADJUSTMENT

Procedure for adjusting the foot switch.

PLATFORM SUPPORT AND SECTION REPLACEMENT

Torque settings and replacement of platform sections.

POWERTRACK MAINTENANCE

Procedures for maintaining powertracks, including link removal and installation.

HYDRAULIC SYSTEM COMPONENTS

O-RING LUBRICATION METHODS

Methods for lubricating O-rings before assembly.

CYLINDER THEORY OF OPERATION AND CHECKING

Explanation and checking procedures for cylinders.

CYLINDER REMOVAL AND INSTALLATION

Procedures for removing and installing boom cylinders.

HYDRAULIC PUMP (GEAR) SERVICE

Disassembly and inspection of the gear hydraulic pump.

VARIABLE PUMP OPERATION

Information on ports, pressure gauges, and controls.

HYDRAULIC COMPONENT START-UP

Start-up procedures for hydraulic components.

PRESSURE SETTING PROCEDURES

Procedures for setting pressure for various functions.

JLG CONTROL SYSTEM

INTRODUCTION TO JLG CONTROL SYSTEM

Overview of the JLG control system and its functions.

CONTROLLER BLOCK DIAGRAM

Diagram illustrating the controller block connections.

USING THE ANALYZER

Instructions on how to use the analyzer to navigate menus and view data.

MACHINE PERSONALITY SETTINGS

Overview of personality settings for machine performance.

Analyzing Machine Functions

Flowcharts detailing analyzer software menus.

HELP FAULT CODES AND DESCRIPTIONS

Table of help messages, fault codes, and their descriptions.

MACHINE CONFIGURATION PROGRAMMING

Table detailing machine configuration settings.

BASIC ELECTRICAL INFORMATION AND SCHEMATICS

MULTIMETER BASICS AND USAGE

Information on using multimeters for electrical troubleshooting.

DIELECTRIC GREASE APPLICATION

Instructions for applying dielectric grease to electrical connectors.

CONNECTOR ASSEMBLY AND DISASSEMBLY

Procedures for assembling and disassembling various connector types.

ELECTRICAL COMPONENT DIAGRAMS

Diagrams of electrical components and schematics.

HYDRAULIC SCHEMATICS

Schematics of hydraulic systems.

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