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JLG
Boom Lifts
AM-19
JLG AM-19 User Manual
143 pages
Manual
Specs
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Operator
s and Safety Manual
Ser
vice & Maintenance Manual
Illustrated Par
ts Manual
Models
AM-19
AM-2
4
AM-30
AM-36
A
C & DC Models
3
120596
Januar
y 1, 1998
ANSI
Go to Discount-Equipment.com
to order your parts
2
Table of Contents
- Jlg Lift-
8
Table of Contents
8
Electrocution Hazard
10
General
10
Transporting
10
Pre-Operational Safety
11
Pushing Machine on a Slope
12
Operation Safety
13
General
14
Preparation for Use
14
Daily Walk-Around Inspection
15
Daily Functional Check
17
Torque Requirements
17
Battery Charging (DC Machines)
18
General
20
Personnel Training
20
Operating Characteristics and Limitations
21
Controls and Indicators
21
Ground Control Station
21
Platform Control Station
22
Machine Description
24
General
24
Machine Set-Up and Operation
25
Outriggers Installed
25
Stowing Machine
26
Transporting and Lifting
27
Tilt-Back Assembly Set-Up
28
Section 5- Optional Equipment
32
Am-Se - Straddle Extension Kit- Set-Up and Operation
32
Straddle Adaptor Wiring Harness Installation
33
Section 6 - Emergency Procedures
38
General
38
Emergency Controls and Their Locations
38
Emergency Operation
38
Incident Notification
39
Capacities
40
Component Data
40
Performance Data
40
Torque Requirements
41
Lubrication
41
Pressure Adjustment
41
Cylinder Specifications
41
Serial Number Locations
41
Lubrication Specifications
41
Recommended Hydraulic Oils
41
Lubrication Chart
43
General
44
Servicing and Maintenance Guidelines
44
Chain Stretch Tolerance
46
Lubrication Information
47
Mast Assembly and Disassembly Procedure
48
Mast to Base Frame Installation
57
Mast Chains and Sequencing Cables Adjustment
58
Preventive Maintenance and Inspection Schedule
58
General
61
Hydraulic Circuit Checks
61
Outrigger Interlock Contacts
61
Section 9- Troubleshooting
61
Troubleshooting Information
61
Table of Contents
67
Section 10-2 Controls
77
AC Power Components Installations
77
AC Junction Box Assembly
81
DC Power Components Installations
85
DC Motor/Pump Assembly
91
Figure no
95
Section 10-3 Mast
95
Section 10-4 Platform
108
Platform Component Installations
110
Section 10-5 Cylinders
116
Uft Cylinder Assembly (Standard Parts)
116
Section 10-6 Hydraulics
120
Hydraulic Diagram
122
Section 10-7 Electrical
124
Electrical Diagrams and Components Ust
124
Electrical Diagram - 115VAC/60HZ
124
Section 10-8 Decals
128
Section 10-9 Recommended Service Parts Stock
134
Section 10-10 Special Options
136
Miscellaneous Options List
136
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JLG AM-19 Specifications
General
Power Source
Electric
Drive Speed - Stowed
2.5 mph
Gradeability
25%
Controls
Proportional
Batteries
2 x 12V
Drive Speed
2.5 mph
Turning Radius - Inside
0 ft
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