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JLG
Boom Lifts
100SX
JLG 100SX User Manual
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Operator
s and Safety Manual
Model
1
00SX
1
1
0SX
1
1
0SXJ
120SXJ
3
121809
May 30, 2002
ANSI
2
Table of Contents
Table of Contents
7
Section 1 - Safety Precautions
11
General
11
Pre-Operation
11
Operator Training and Knowledge
11
Workplace Inspection
11
Machine Inspection
11
Operation
12
General
12
Trip and Fall Hazards
13
Electrocution Hazards
13
Tipping Hazards
14
Crushing and Collision Hazards
15
Towing, Lifting, and Hauling
15
Maintenance
16
General
16
Maintenance Hazards
16
Battery Hazards
16
Section 2. Preparation and Inspection
17
General
17
Preparation for Use
17
Delivery and Frequent Inspection
17
Chassis
17
Turntable
18
Boom
18
Jib (if Equipped)
18
Machine Nomenclature - 100SX and 110SX
19
Machine Nomenclature - 110SXJ and 120SXJ
20
Platform
21
Torque Requirements
21
Daily Walk-Around Inspection
21
Daily Walk-Around Inspection Diagram
22
General
23
Daily Functional Check
25
Load Management System Daily Check
27
Torque Requirements
27
Battery Maintenance
27
Lubrication Point Location
28
Section 3. User Responsibilities and Machine Control
31
General
31
Personnel Training
31
Operator Training
31
Training Supervision
31
Operator Responsibility
31
Controls and Indicators
32
Ground Controls
32
Ground Control Console
33
Ground Control Indicator Panel
34
Remote Control Box (120SXJ Only)
35
Remote Control Box
36
Platform Station
37
Platform Control Console
38
Placards and Decals
41
Section 4. Machine Operation
51
Description
51
Operating Characteristics and Limitations
52
General
52
Placards
52
Capacities
52
Stability
52
Position of Least Forward Stability
53
Position of Least Backward Stability - 100SX and 110SX
54
Position of Least Backward Stability - 110SXJ & 120SXJ
55
General
56
Engine Operation
56
Starting Procedure
56
Shutdown Procedure
56
Traveling (Driving)
56
Traveling Forward or Reverse
57
Steering
57
Parking and Stowing
57
Grade and Side Slope
57
Platform
58
Loading from Ground Level
58
Loading from Positions above Ground Level
58
Platform Level Adjustment
58
Platform Rotation
58
Axles, Extending and Retracting
58
Machines Without Jacks
58
Lifting the Axle
58
Axles, Extending and Retracting (Machines with Jacks)
59
Axles, Extending and Retracting W/Remote Control Box
60
Boom
66
Swinging the Boom
66
Raising and Lowering the Main Boom
66
Telescoping the Main Boom
66
Shut down and Park
66
Tie down and Lifting
67
Steer/Tow Selector (if Equipped)
67
Towing (if Equipped)
67
Prior to Towing the Machine, Complete the Following
67
Lifting Chart - 100SX and 110SX
67
After Towing the Machine, Complete the Following
68
Swing-Away Jib (120SXJ Only)
68
To Erect the Jib
68
To Stow the Jib
68
Drive Disconnect Hub
68
Swing-Away Jib
69
Section 5. Optional Equipment
71
Motion Alarm
71
Electric Generator
71
Strobe Light
71
Cylinder Bellows
71
Boom Wipers
71
Spark Arrestor Muffler
71
Section 6. Emergency Procedures
73
General
73
Emergency Towing Procedures
73
Emergency Controls and Their Locations
73
Emergency Stop Switches
73
Ground Control Station
73
Auxiliary Power
73
Emergency Operation
73
Use of Ground Controls
73
Operator Unable to Control Machine
74
Platform or Boom Caught Overhead
74
Righting a Tipped Machine
74
Post Incident Inspection and Repair
74
Incident Notification
74
Section 7. Inspection and Repair Log
75
Inspection and Repair Log
75
4
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JLG 100SX Specifications
General
Gradeability - 4WD
45%
Engine Type
Diesel
Platform Capacity - Unrestricted
227 kg
Turntable Rotation
360° continuous
Steering
4-wheel
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