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JLG ES2632 User Manual

JLG ES2632
120 pages
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Copyright ©
ANSI
AS/NZS GB MOL70
Operation & Safety
Manual
Original Instructions -
Keep this manual with the machine at all times.
Model
ES2632, ES3246
PVC 2304
31221577
April 10, 2023 - Rev A

Table of Contents

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JLG ES2632 Specifications

General IconGeneral
BrandJLG
ModelES2632
CategoryScissor Lifts
LanguageEnglish

Summary

FOREWORD

Safety Alert Symbols and Signal Words

Explains safety alert symbols and signal words like DANGER, WARNING, CAUTION, NOTICE.

REVISION LOG

SECTION 1 Safety Precautions

1.1 GENERAL

Outlines necessary precautions for safe machine usage and maintenance.

1.2 PRE-OPERATION

Details pre-operation requirements including training, workplace, and machine inspections.

1.3 OPERATION

Provides general operating guidelines, safety precautions, and hazard avoidance.

1.4 TOWING, LIFTING, AND HAULING

Safety guidelines for towing, lifting, and transporting the machine.

1.5 MAINTENANCE

Outlines general safety precautions and hazards during machine maintenance.

SECTION 2 User Responsibilities, Machine Preparation, and Inspection

2.1 PERSONNEL TRAINING

Specifies requirements for personnel training and operator responsibilities.

2.1.4 Machine Familiarization

Details essential familiarization points before authorizing an operator.

2.2 PREPARATION, INSPECTION, AND MAINTENANCE

Covers machine inspections and maintenance requirements.

2.3 PRE-START INSPECTION

Lists checks required before each day's operation or operator change.

2.4 WALK-AROUND INSPECTION

Guides the operator through a systematic visual inspection of the machine.

2.5 FUNCTION CHECK

Details procedures for verifying the operational status of machine functions.

SECTION 3 Machine Controls, Indicators, and Operation

3.1 GENERAL

Provides general information on machine application and operator responsibility.

3.2 DESCRIPTION

Describes the MEWP and its primary control stations.

3.3 OPERATING CHARACTERISTICS AND LIMITATIONS

Explains operational features, capacities, and stability.

3.4 PLATFORM LOADING

Details platform load capacity and distribution requirements.

3.5 BATTERY CHARGING

Provides instructions and notes for charging the machine's batteries.

3.6 MACHINE CONTROL LOCATIONS

Illustrates and identifies the locations of machine control components.

3.7 GROUND CONTROL STATION

Describes the ground control station and its functions.

3.8 PLATFORM CONTROL STATION

Describes the platform control station and its various components.

3.9 GRADE AND SIDE SLOPE

Illustrates grade and side slope considerations for machine operation.

3.10 PLATFORM EXTENSION

Details the procedure for extending and retracting the platform deck.

3.11 PLATFORM RAILS FOLD-DOWN PROCEDURE (IF EQUIPPED)

Provides step-by-step instructions for folding down platform rails.

3.12 PLATFORM MANUAL DESCENT

Explains the procedure for manually lowering the platform in case of power failure.

3.13 PARKING AND STOWING MACHINE

Outlines procedures for safely parking and stowing the machine.

3.14 MACHINE LIFTING AND TIE DOWN

Covers safe methods for lifting and securing the machine for transport.

3.15 TOWING

Provides instructions for towing the machine, including brake release.

3.16 BEACONS

Describes the function and types of beacons used on the machine.

3.17 CLEARSKY SMART FLEET™

Introduces the ClearSky Smart Fleet system for fleet management.

3.18 ACCESS CONTROL - CLEARSKY SMART FLEET™ (IF EQUIPPED)

Details access control features that restrict machine functionality.

3.19 SAFETY DECAL LOCATIONS

Shows the placement of safety decals on the machine.

3.20 SAFETY DECAL LEGEND

Provides a legend explaining the meaning of safety decals.

SECTION 4 Emergency Procedures

4.1 GENERAL

Explains steps for emergency situations during operation.

4.2 INCIDENT NOTIFICATION

Outlines procedures for notifying JLG Industries about incidents.

4.3 EMERGENCY OPERATION

Covers procedures for operating the machine in emergency scenarios.

4.4 PLATFORM MANUAL DESCENT

Details manual descent procedure for power failure.

4.5 CLEARSKY SMART FLEET™ - LOCKED OUT STATE

Explains the machine's locked out state and how to address it.

SECTION 5 Accessories

5.1 AVAILABLE ACCESSORIES

Lists various optional accessories available for the machine.

5.2 ANTI-VANDALISM PACKAGE

Describes lockable covers for control stations to prevent unauthorized use.

5.3 DC/AC POWER INVERTER

Explains the function and specifications of the DC to AC power inverter.

5.4 ELECTRICIAN’S TREE

Describes the Electrician's Tree accessory for hanging wire spools.

5.5 FOOTSWITCH

Describes the footswitch as an enable switch for platform controls.

5.6 PANEL CARRIER

Describes the Panel Carrier accessory for transporting flat sheets or panels.

5.7 PIPE RACKS

Describes the Pipe Racks accessory for storing pipe or conduit.

5.8 PLATFORM EXTENSION HANDLES

Describes handles that assist in extending the platform.

5.9 PLATFORM WORKLIGHTS

Describes the platform worklights accessory.

5.10 MAGNETIC GATE LATCH

Describes the magnetic gate latch for secure platform gate closure.

5.11 WORKSTATION

Describes the workstation accessory for storage and work surface.

5.12 HEAVY DUTY TOOL TRAY

Describes the heavy duty tool tray for additional storage.

SECTION 6 Machine Specifications and Operator Maintenance

6.1 GENERAL

Provides additional information for proper operation and maintenance.

6.2 SERIAL NUMBER IDENTIFICATION

Shows where to find the machine's serial number plate.

6.3 MACHINE SPECIFICATIONS

Details various operating specifications and dimensions of the machines.

6.4 BATTERY MAINTENANCE AND CHARGING

Covers battery maintenance practices and charging procedures.

6.5 BATTERY QUICK-DISCONNECT

Explains how to use the battery quick-disconnect feature.

6.6 LUBRICATION

Details lubrication specifications and types of fluids required.

6.7 SAFETY PROP

Details the use and operation of the safety prop for maintenance.

6.8 HYDRAULIC OIL CHECK PROCEDURE

Explains the daily procedure for checking hydraulic oil levels.

6.9 TIRES AND WHEELS

Covers tire wear, damage, replacement, and installation procedures.

6.10 DIAGNOSTIC TROUBLE CODES (DTC)

Lists diagnostic trouble codes and their meanings for troubleshooting.

6.11 RADIO FREQUENCY (RF) INFORMATION

Provides FCC and ISED compliance statements for RF emissions.

6.12 SUPPLEMENTAL INFORMATION ONLY APPLICABLE TO CE/UKCA MACHINES

Provides supplemental information for CE/UKCA compliant machines.

6.13 EC DECLARATION OF CONFORMITY

EU declaration of conformity with relevant directives.

6.14 UKCA DECLARATION OF CONFORMITY

UK declaration of conformity with relevant regulations.

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